asm siemens siplace plasseringsmaskin d4

Siemens SIPLACE D4 is a high-precision modular placement machine launched by Siemens Electronic Assembly System. It is a mid-to-high-end model of the SIPLACE D series. The equipment is designed for high-mix, high-precision electronic manufacturing needs, especially for:

Automotive electronics (ADAS, ECU control units)

Industrial electronics (industrial control equipment, power electronics)

Medical equipment (high reliability requirements)

Communication equipment (5G base stations, optical modules)

II. Kjerneprinsipper for teknologi

1. Intelligent motion system

Multi-cantilever collaborative work: 4 independent cantilevers can work simultaneously to achieve efficient parallel placement

Linear magnetic suspension drive: using non-contact linear motor, the movement speed reaches 3m/s

Dynamic Z-axis compensation: real-time detection of PCB warping and automatic adjustment of placement height

2. Visual positioning system

MultiStar III camera system:

Resolution up to 25μm

Support 3D component detection (maximum 30mm height)

Multi-spectral lighting (adapt to different component surfaces)

3. Feeding technology

Intelligent materplattform:

Support various tape feeders from 8mm to 104mm

Automatisk båndspenningskontroll

Intelligent component counting function

III. Kjernespesifikasjoner og parametere

Parameter Spesifikasjoner

Placement accuracy ±35μm @ 3σ (Cpk≥1.33)

Placement speed 42,000 CPH (theoretical maximum)

Component range 01005~30×30mm (height 25mm)

Feeder capacity Up to 80 8mm tape feeders

Board size 50×50mm~510×460mm (L-type configuration can reach 1.2m)

Power requirement 400VAC 3 phase 5.5kVA

IV. Kjernefordeler

1. High flexibility

Modular design: 1-4 cantilevers can be configured according to needs

Quick line change: fully automatic program switching <5 minutes

Wide component compatibility: from 01005 to 30mm large components

2. High reliability

<500ppm placement defect rate

Automatic error prevention system (anti-missing paste, anti-reverse paste)

Sturdy industrial-grade structure design

3. Intelligent function

OPC UA interface realizes Industry 4.0 integration

Real-time monitoring of production data

Prediktiv vedlikeholdspåminnelse

V. Utstyrsfunksjoner

1. Innovativt plasseringshode

MultiGripper multi-head system: a single cantilever integrates 4 independent placement heads

Intelligent nozzle selection: automatically matches the best nozzle type

Controllable force placement: 0.1-20N programmable placement force

2. Advanced visual system

Flying centering technology (complete identification during placement)

3D height detection (anti-tombstone, anti-floating)

Barcode/QR code reading function

3. Intelligent fôringssystem

Automatisk identifikasjon av mater

Real-time monitoring of material belt status

Material shortage warning function

VI. Funksjonelle moduler

1. Plasseringskontrollsystem

Algoritme for optimalisering av bevegelsesbane

Collision prevention system

Komponentdatabasehåndtering

2. Kvalitetssikringssystem

First piece detection function

Overvåking av plasseringsprosessen

Data traceability function

3. Produksjonsstyringssystem

Overvåking av utstyrsstatus

Production efficiency analysis

Remote diagnosis support

VII. Forholdsregler ved bruk

1. Miljøkrav

Temperatur: 20±3℃

Fuktighet: 40–70 % relativ fuktighet

Vibrasjon: <0,5G (krever stabilt fundament)

2. Daglig drift

Utfør en rask kalibrering før du starter maskinen hver dag

Rengjør dysen regelmessig (anbefales hver 4. time)

Bruk originale forbruksvarer (dyser, matere osv.)

3. Vedlikehold

Innhold i varesyklusen

Dysekontroll Daglig Sjekk for slitasje og rengjøring

Guide lubrication Weekly Special lubricant maintenance

Kamerakalibrering Månedlig Bruk standard kalibreringsbrett

Omfattende inspeksjon Kvartalsvis Utført av profesjonelle ingeniører

VIII. Common alarms and processing

1. Alarm: E9410 - Vacuum error

Mulige årsaker:

Dyseblokkering

Vacuum line leakage

Vacuum generator failure

Behandlingstrinn:

Check and clean the nozzle

Check the vacuum line connection

Test the vacuum generator function

2. Alarm: E8325 - Camera alignment failed

Mulige årsaker:

Component surface reflection

Forurensning av kameralinsen

Abnormal lighting syste

Håndteringstrinn:

Rengjør kameralinsen

Juster lysparametrene

Replace component recognition algorithm

3. Alarm: E7512 - Motion out of tolerance

Mulige årsaker:

Mekanisk kollisjon

Unormal servodrift

Utilstrekkelig smøring av føringsskinnene

Håndteringstrinn:

Check mechanical structure

Restart servo system

Lubricate linear guide

IX. Vedlikeholdsideer

1. Systematisk feilsøking

Observer fenomenet: registrer alarmkoden og utstyrets status

Analyze possible causes: Refer to the manual to determine the scope of the fault

Step by step elimination: Check from simple to complex

2. Key component inspection order

Nozzle and vacuum system

Status for mater

Vision system

Bevegelsesmekanisme

Kontrollsystem

3. Faglig støtte

Bruk SIPLACE-diagnoseprogramvaren

Kontakt Siemens teknisk støtte

Bytt ut reservedeler med originale deler

10. Market positioning

Medium and high-volume electronic manufacturing

Høymiksproduksjonsmiljø

High reliability requirements

11. Sammendrag

Siemens SIPLACE D4 placement machine relies on:

Modular and highly flexible design

±35μm high-precision placement

Intelligent production function

It is an ideal choice for automotive electronics, industrial electronics and other fields. Through standardized daily maintenance and scientific troubleshooting, the long-term stable operation of the equipment can be ensured, providing reliable guarantee for high-quality electronic manufacturing.