umatshini wokubeka i-asm siemens d4

I-Siemens SIPLACE D4 ngumatshini wokubeka imodyuli ephezulu echanekileyo eqaliswe yi-Siemens Electronic Assembly System. Yimodeli ephakathi ukuya phezulu yochungechunge lwe-SIPLACE D. Isixhobo senzelwe umxube ophezulu, iimfuno zokwenziwa kwe-elektroniki ezichanekileyo, ngakumbi:

Ii-elektroniki zemoto (i-ADAS, iiyunithi zolawulo ze-ECU)

Ii-elektroniki zemizi-mveliso (izixhobo zolawulo lwamashishini, ii-elektroniki zamandla)

Izixhobo zonyango (iimfuno ezithembekileyo eziphezulu)

Izixhobo zonxibelelwano (izikhululo ezisisiseko ze-5G, iimodyuli zamehlo)

II. Imigaqo yetekhnoloji engundoqo

1. Inkqubo yentshukumo ekrelekrele

Umsebenzi wokusebenzisana we-Multi-cantilever: I-4 cantilever ezimeleyo inokusebenza ngaxeshanye ukufezekisa ukubekwa ngokufanelekileyo okufanayo

I-Linear magnetic suspension drive: usebenzisa i-non-contact linear motor, isantya sokuhamba sifikelela kwi-3m / s.

Imbuyekezo ye-Dynamic Z-axis: ukufunyanwa kwexesha lokwenyani le-PCB warping kunye nohlengahlengiso oluzenzekelayo lokuphakama kokubeka

2. Inkqubo yokubeka imbonakalo

Inkqubo yekhamera yeMultiStar III:

Isisombululo ukuya kuthi ga kwi-25μm

Inkxaso yokuchongwa kwecandelo le-3D (ubude obona bungama-30mm)

Izibane ezininzi zespectral (ziqhelanisa nemigangatho eyahlukeneyo yecandelo)

3. Iteknoloji yokutya

Iqonga lokutyisa elikrelekrele:

Ukuxhasa i-tape feeder ezahlukeneyo ukusuka kwi-8mm ukuya kwi-104mm

Iteyiphu ezenzekelayo yokulawula uxinzelelo

Umsebenzi wokubala wecandelo elikrelekrele

III. Iimpawu eziphambili kunye neeparamitha

Iinkcazo zeeParameters

Ukuchaneka kokubekwa ±35μm @ 3σ (Cpk≥1.33)

Isantya sokubeka 42,000 CPH (ubuninzi bethiyori)

Uluhlu lwecandelo 01005 ~ 30×30mm (ubude 25mm)

Umthamo we feeder Ukuya kuma 80 8mm tape feeders

Ubungakanani bebhodi 50 × 50mm ~ 510 × 460mm (L-uhlobo uqwalaselo ingafikelela 1.2m)

Imfuno yombane 400VAC 3 isigaba 5.5kVA

IV. Iinzuzo eziphambili

1. Ukuguquguquka okuphezulu

Uyilo lwemodyuli: I-1-4 cantilevers inokuqwalaselwa ngokweemfuno

Ukutshintsha komgca okhawulezayo: ukutshintshwa kwenkqubo ezenzekelayo ngokupheleleyo <5 imizuzu

Ukuhambelana kwecandelo elibanzi: ukusuka kwi-01005 ukuya kwi-30mm amacandelo amakhulu

2. Ukuthembeka okuphezulu

<500ppm ireyithi yokubeka isiphene

Inkqubo yothintelo lwemposiso ezenzekelayo (uncamathiselo oluchasayo, intlama echasene nomva)

Uyilo oluluqilima lwesakhiwo seshishini

3. Umsebenzi okrelekrele

Ujongano lwe-OPC UA luqonda indibaniselwano yeShishini 4.0

Ukuhlolwa kwexesha lokwenyani kwedatha yemveliso

Isikhumbuzo sogcino oluqikelelweyo

V. Iimpawu zezixhobo

1. Intloko yokubeka izinto ezintsha

I-MultiGripper inkqubo yeentloko ezininzi: i-cantilever enye idibanisa iintloko zokubeka ezizimeleyo ezi-4

Ukukhetha umlomo wombhobho okrelekrele: ihambelana ngokuzenzekelayo nolona hlobo lomlomo lubalaseleyo

Ukubekwa kwamandla okulawulwayo: 0.1-20N amandla okubekwa okucwangcisiweyo

2. Inkqubo yokubona ephucukileyo

Itekhnoloji yeFlying centering (ukuchonga okupheleleyo ngexesha lokubekwa)

Ukubona ubude be-3D (ilitye elichasayo, elichasayo ukudada)

Umsebenzi wokufunda ikhowudi yebhakhowudi/QR

3. Inkqubo yokutya ekrelekrele

Ukuchongwa okuzenzekelayo kwe-Feeder

Ukujongwa kwexesha langempela lemo yebhanti yezinto

Umsebenzi wesilumkiso wokunqongophala kwezinto

VI. Iimodyuli ezisebenzayo

1. Inkqubo yokulawula ukubeka

I-algorithm yokwenza i-Motion trajectory optimization

Inkqubo yokuthintela ukungqubana

Ulawulo lwesiseko secandelo

2. Inkqubo yokuqinisekisa umgangatho

Umsebenzi wokubona iqhekeza lokuqala

Ukubekwa esweni kwenkqubo yokubeka

Umsebenzi wokulandeleka kwedatha

3. Inkqubo yolawulo lwemveliso

Ukujongwa kwesimo sezixhobo

Uhlalutyo olusebenzayo lwemveliso

Inkxaso yoxilongo olukude

VII. Imiqathango yokusetyenziswa

1. Iimfuno zokusingqongileyo

Ubushushu: 20±3℃

Ukufuma: 40-70%RH

Ukungcangcazela: <0.5G (isiseko esizinzile siyafuneka)

2. Ukusebenza kwemihla ngemihla

Yenza ulungelelwaniso olukhawulezayo ngaphambi kokuba uqalise umatshini yonke imihla

Coca umlomo rhoqo (kucetyiswa rhoqo kwiiyure ezi-4)

Sebenzisa izinto ezityiwayo zantlandlolo (imilomo, iifidi, njl.njl.)

3. Isondlo

Umxholo womjikelo wento

Ukuhlolwa kweNozzle yonke imihla ukunxiba kunye nokucoca

Isikhokelo sokuthanjiswa NgeVeki Ulondolozo olulodwa lwesithambiso

Ulungelelwaniso lwekhamera Ngenyanga Sebenzisa ibhodi yokulinganisa eqhelekileyo

Uhlolo oluBanzi ngekota Olwenziwa ziinjineli eziziingcali

VIII. Iialamu eziqhelekileyo kunye nokucubungula

1. I-alamu: E9410 -Impazamo yeVacuum

Unobangela onokwenzeka:

Ukuvaleka kombhobho

Ukuvuza komgca wevacuum

Ukusilela kwejeneretha yevacuum

Amanyathelo okuqhubekekisa:

Jonga kwaye ucoce umbhobho

Jonga uqhagamshelwano lwelayini yevacuum

Vavanya umsebenzi we-vacuum generator

2. I-alamu: E8325 - Ulungelelwaniso lwekhamera aluphumelelanga

Izizathu ezinokwenzeka:

Umboniso womphezulu wecandelo

Ungcoliseko lwelensi yekhamera

Inkqubo yokukhanyisa engaqhelekanga

Amanyathelo okuphatha:

Coca ilensi yekhamera

Lungisa iiparamitha zokukhanyisa

Buyisela i-algorithm yokuqondwa kwecandelo

3. I-Alarm: E7512 - Intshukumo ngaphandle kokunyamezelana

Izizathu ezinokwenzeka:

Ukungqubana koomatshini

Servo drive engaqhelekanga

Isikhokelo sokuthambisa sikaloliwe esinganelanga

Amanyathelo okuphatha:

Jonga isakhiwo soomatshini

Qala kwakhona inkqubo ye-servo

Lubricate isikhokelo somgca

IX. Izimvo zogcino

1. Ukusombulula ingxaki ngendlela ecwangcisiweyo

Qwalasela isenzeko: rekhoda ikhowudi ye-alam kunye nesimo sesixhobo

Hlalutya oonobangela abanokubakho: Jonga kwimanyuwali ukumisela umda wempazamo

Ukuphelisa inyathelo ngenyathelo: Jonga ukusuka kokulula ukuya kokuntsonkothileyo

2. Umyalelo wokuhlolwa kwecandelo eliphambili

Nozzle kunye nenkqubo vacuum

Ubume bomxhasi

Inkqubo yombono

Indlela yokunyakaza

Inkqubo yokulawula

3. Inkxaso yobungcali

Sebenzisa SIPLACE isoftwe yoxilongo

Qhagamshelana ne-Siemens inkxaso yobugcisa

Buyisela iindawo ezisetyenzisiweyo ngeendawo zokuqala

10. Ukuma kwemarike

Imveliso ye-elektroniki ephakathi kunye nephezulu

Indawo yokuvelisa umxube ophezulu

Iimfuno zokuthembeka okuphezulu

11. Isishwankathelo

Umatshini wokubekwa we-Siemens SIPLACE D4 uxhomekeke:

Uyilo lwemodyuli kwaye lubhetyebhetye kakhulu

± 35μm ukuchaneka okuphezulu kokubekwa

Umsebenzi wokuvelisa obukrelekrele

Lolona khetho lufanelekileyo kwiimoto zombane, ii-elektroniki zemizi-mveliso kunye namanye amacandelo. Ngokulungiswa okusemgangathweni kwemihla ngemihla kunye nokucombulula iingxaki zenzululwazi, ukusebenza okuzinzileyo kwexesha elide kwezixhobo kunokuqinisekiswa, kukubonelela ngesiqinisekiso esithembekileyo sokwenziwa komgangatho ophezulu we-elektroniki.