asm siemens siplace makina oyika d4

Siemens SIPLACE D4 ndi makina apamwamba kwambiri opangira makina opangidwa ndi Siemens Electronic Assembly System. Ndi mtundu wapakatikati mpaka wapamwamba wa mndandanda wa SIPLACE D. Zipangizozi zidapangidwa kuti zizitha kusakanikirana kwambiri, zofunikira kwambiri pakupanga zamagetsi, makamaka za:

Zamagetsi zamagalimoto (ADAS, ECU control units)

Zamagetsi zamafakitale (zida zowongolera mafakitale, zamagetsi zamagetsi)

Zida zamankhwala (zofunika zodalirika kwambiri)

Zida zoyankhulirana (masiteshoni a 5G, ma module owoneka)

II. Mfundo zamakono zamakono

1. Dongosolo loyenda mwanzeru

Ntchito yothandizana ndi ma cantilever ambiri: ma cantilever odziyimira 4 amatha kugwira ntchito nthawi imodzi kuti akwaniritse kuyika kofananira

Liniya maginito kuyimitsidwa pagalimoto: pogwiritsa ntchito osalumikizana liniya mota, liwiro kuyenda kufika 3m/s

Malipiro a Dynamic Z-axis: kuzindikira zenizeni zenizeni za PCB warping ndi kusintha kwadzidzidzi kwa kutalika kwa malo

2. Njira yoyikira mawonekedwe

Makina a kamera a MultiStar III:

Kukhazikika mpaka 25μm

Kuthandizira kuzindikira chigawo cha 3D (kutalika kwa 30mm)

Kuunikira kwamitundu yosiyanasiyana (kusintha kumadera osiyanasiyana)

3. Kudyetsa zamakono

Intelligent feeder platform:

Thandizani ma feed a tepi osiyanasiyana kuyambira 8mm mpaka 104mm

Makina owongolera amtundu wa tepi

Ntchito yanzeru yowerengera zigawo

III. Mafotokozedwe apakati ndi magawo

Zofotokozera za Parameters

Kuyika bwino ±35μm @ 3σ (Cpk≥1.33)

Liwiro loyika 42,000 CPH (zongoyerekeza)

chigawo osiyanasiyana 01005 ~ 30 × 30mm (kutalika 25mm)

Kuchuluka kwa ma feed Kufikira 80 8mm tepi feeders

Kukula kwa bolodi 50 × 50mm ~ 510 × 460mm (L-mtundu kasinthidwe angafikire 1.2m)

Mphamvu zofunika 400VAC 3 gawo 5.5kVA

IV. Ubwino waukulu

1. Kusinthasintha kwakukulu

Mapangidwe amtundu: 1-4 cantilevers imatha kukhazikitsidwa malinga ndi zosowa

Kusintha kwachangu kwa mzere: Kusintha kwa pulogalamu yokhazikika <5 mphindi

Yonse chigawo chimodzi ngakhale: kuchokera 01005 kuti 30mm zigawo zikuluzikulu

2. Kudalirika kwakukulu

<500ppm kuyika kwachilema

Makina oletsa zolakwika zodzitchinjiriza (zoletsa-zosowa phala, anti-reverse phala)

Kapangidwe kamangidwe kolimba ka mafakitale

3. Ntchito yanzeru

Mawonekedwe a OPC UA amazindikira kuphatikiza kwa Viwanda 4.0

Kuwunika kwanthawi yeniyeni kwa data yopanga

Chikumbutso chokonzekera cholosera

V. Zida zida

1. Kuyika mutu kwatsopano

MultiGripper mitu yambiri: cantilever imodzi imaphatikiza mitu 4 yodziyimira payokha

Kusankhidwa kwa nozzle mwanzeru: kumangofanana ndi mtundu wabwino kwambiri wa nozzle

Kuyika kwamphamvu kolamulirika: 0.1-20N yokhazikika yokhazikika

2. Zowoneka bwino kwambiri

Ukadaulo wa Flying centering (chizindikiritso chonse pakuyika)

Kuzindikira kutalika kwa 3D (anti-tombstone, anti-floating)

Barcode / QR code kuwerenga ntchito

3. Njira yodyetsera mwanzeru

Chizindikiritso cha feeder automatic

Kuwunika kwenikweni kwa lamba wazinthu

Ntchito yochenjeza za kuchepa kwa zinthu

VI. Ma modules ogwira ntchito

1. Dongosolo loyang'anira malo

Motion trajectory optimization algorithm

Njira yopewera kugundana

Component database management

2. Dongosolo lotsimikizira bwino

Chigawo choyamba chozindikira ntchito

Kuyang'anira ndondomeko yoyika

Ntchito yowunikira deta

3. Njira yoyendetsera ntchito

Kuwunika mawonekedwe a zida

Kusanthula kwachangu

Chithandizo cha matenda akutali

VII. Kusamala kuti mugwiritse ntchito

1. Zofuna zachilengedwe

Kutentha: 20 ± 3 ℃

Chinyezi: 40-70% RH

Kugwedezeka: <0.5G (maziko okhazikika amafunikira)

2. Opaleshoni ya tsiku ndi tsiku

Chitani zowongolera mwachangu musanayambe makina tsiku lililonse

Tsukani nozzle nthawi zonse (ndikulimbikitsidwa maola 4 aliwonse)

Gwiritsani ntchito zopangira zoyambira (nozzles, feeders, etc.)

3. Kusamalira

Zinthu Zozungulira

Kuyang'ana kwa Nozzle Daily Check kuti yavala ndi kuyeretsa

Kuwongolera mafuta Pasabata Kukonzekera kwamafuta apadera

Kuwongolera kwa kamera Mwezi ndi Mwezi Gwiritsani ntchito bolodi yoyezera

Kuwunika kokwanira Kotala Kochitidwa ndi akatswiri odziwa ntchito

VIII. Ma alarm wamba ndi kukonza

1. Alamu: E9410 - Vuto la vacuum

Zomwe zingatheke:

Kutsekeka kwa nozzle

Kutuluka kwa vacuum

Kulephera kwa jenereta

Pokonza masitepe:

Yang'anani ndikuyeretsa mphuno

Onani kulumikizana kwa vacuum

Yesani ntchito ya vacuum jenereta

2. Alamu: E8325 - Kusintha kwa kamera kwalephera

Zifukwa zomwe zingatheke:

Chigawo pamwamba kuwonetsera

Kuwonongeka kwa lens ya kamera

Njira yowunikira molakwika

Njira zoyendetsera:

Yeretsani mandala a kamera

Sinthani magawo owunikira

M'malo mwa algorithm yozindikiritsa gawo

3. Alamu: E7512 - Kusuntha chifukwa cha kulolerana

Zifukwa zomwe zingatheke:

Kugunda kwamakina

Servo drive abnormality

Kusakwanira kondomulira njanji

Njira zoyendetsera:

Yang'anani kapangidwe ka makina

Yambitsaninso dongosolo la servo

Mafuta liniya kalozera

IX. Malingaliro osamalira

1. Kuthetsa mwadongosolo

Zindikirani chodabwitsachi: lembani nambala ya alamu ndi momwe zida ziliri

Unikani zomwe zingatheke: Onani bukhuli kuti mudziwe kukula kwa vutolo

Kuchotsa pang'onopang'ono: Yang'anani kuchokera ku zosavuta mpaka zovuta

2. Gawo lofunikira loyang'anira dongosolo

Nozzle ndi vacuum system

Wodyetsa udindo

Masomphenya dongosolo

Makina oyenda

Dongosolo lowongolera

3. Thandizo la akatswiri

Gwiritsani ntchito pulogalamu yoyezetsa matenda a SIPLACE

Lumikizanani ndi Nokia thandizo laukadaulo

Sinthani zida zosinthira ndi zida zoyambirira

10. Kuyika kwa msika

Kupanga kwamagetsi kwapakati komanso kwakukulu

Malo opanga osakanikirana kwambiri

Zofunikira zodalirika kwambiri

11. Mwachidule

Makina oyika a Siemens SIPLACE D4 amadalira:

Mapangidwe osinthika komanso osinthika kwambiri

± 35μm kuyika kolondola kwambiri

Ntchito yopanga mwanzeru

Ndi chisankho chabwino pamagetsi apagalimoto, zamagetsi zamafakitale ndi magawo ena. Kupyolera mu kukonzanso koyenera kwa tsiku ndi tsiku ndi kuthetsa mavuto a sayansi, kugwira ntchito kwa nthawi yaitali kwa zipangizozi kungathe kutsimikiziridwa, kupereka chitsimikizo chodalirika cha kupanga magetsi apamwamba kwambiri.