SAKI SMT 2D AOI imashini BF-TristarⅡ

Ibikurikira nintangiriro yuzuye kandi irambuye kuri SAKI 2D AOI BF-TristarⅡ

1.1 Ihame ryo Kwerekana Amashusho

Ikoranabuhanga ryiza Kumurika Ikoranabuhanga:

Ubuso bwa PCB bumurikirwa nu mpande nyinshi zifite urumuri rwinshi LED itanga urumuri (umutuku / icyatsi / ubururu / umweru / uruvange), kandi itandukaniro ryerekana hagati yuwagurishije hamwe nibikoresho byinyuma bikoreshwa mugufata amashusho atandukanye cyane. Guhuza ibicuruzwa byoroshye byerekana indorerwamo zigaragaza (ahantu heza), mugihe uduce dufite inenge (nkibisate hamwe namabati adahagije) byerekanwa nkibice byijimye kubera gukwirakwiza diffuse.

Amashusho abiri-yerekana amashusho:

Ibice bibiri byerekana umurongo muremure wa kamera (kugeza kuri 10μm / pigiseli) gusikana hejuru no hepfo ya PCB icyarimwe, uhujwe hamwe nihuta ryihuta ryerekana amashusho kugirango ubisesengure-nyabyo.

1.2 Logic Kumenya neza

Guhuza inyandikorugero: Gereranya umwanya nuburyo butandukanye hagati yumugurisha usanzwe uhuriweho / isomero ryibigize nishusho nyayo.

Isesengura rya Graycale / geometrike: Menya inenge nko guhuza imbeho ikonje hamwe nikiraro hamwe nuwagurishije hamwe hamwe no gukwirakwiza uburinganire.

Ibyiciro bifashwa na AI: Kwiga byimbitse algorithms ikuramo ibiranga inenge zikomeye (nka BGA ugurisha umupira gusenyuka) kugirango ugabanye nabi.

2. Ibyiza byingenzi

Ibipimo by'inyungu Imikorere yihariye

Kumenya neza birashobora kumenya ibice 01005 (0.4mm × 0.2mm) hamwe na micron-urwego rwo kugurisha inenge (nkibice 5μm).

Umuvuduko no gukora neza Igishushanyo mbonera-cyerekana igishushanyo kigera ku masegonda 0.25 / point, kikaba kirenga 30% byihuse kuruta inzira imwe ya AOI.

Guhuza n'imihindagurikire y'ikirere Bishyigikira ibintu bigoye nka PCB ikomeye, FPC (ikibaho cyoroshye), hamwe n’umugurisha udafite isoko.

Ubwenge bwa AI algorithm kwiyigisha kwigira neza, igipimo cyo gutabaza ibinyoma <0.1%, kugabanya ikiguzi cyo kongera kugenzura.

Kwaguka Birashobora guhuzwa na SPI, ICT nibindi bikoresho kugirango wubake inzira yuzuye yuzuye ifunze.

3. Ibiranga tekinike

3.1 Igishushanyo mbonera

Sisitemu yo kumurika ibintu byinshi:

8-icyerekezo gishobora gukoreshwa LED yumucyo utanga isoko, ushyigikire guhinduranya imbaraga zumurambararo ninguni, kugirango uhuze ibyifuzo byabacuruzi batandukanye (nka SAC305 na SnPb).

Imiterere yubukanishi bukomeye:

Marble base + umurongo wa moteri kugirango umenye neza scanne (subiramo umwanya uhagaze ± 5μm).

3.2 Imikorere ya software

Isesengura rya 3D ryigana:

Ongera wubake abagurisha amakuru yuburebure bushingiye kumashusho 2D, hanyuma umenye mu buryo butaziguye inenge ya 3D nka warpage na paste idahagije.

Gucunga neza:

Irashobora kubika 1000+ gahunda yo kugenzura, kandi igashyigikira kanda rimwe guhinduranya ibicuruzwa.

4. Ibisobanuro

Icyiciro Ibisobanuro birambuye

Ingano yubugenzuzi PCB ingano: 50mm × 50mm ~ 510mm × 460mm (birashoboka cyane-binini binini)

Igisubizo cyiza gisanzwe 10μm / pigiseli (kugeza kuri 5μm / pigiseli)

Kugenzura umuvuduko 0.25 ~ 0.5 amasegonda / kugenzura (ukurikije ibintu bigoye)

Imigaragarire y'itumanaho SECS / GEM, TCP / IP, RS-232, shyigikira gahunda ya MES

Ibisabwa ingufu AC 200-240V, 50 / 60Hz, gukoresha ingufu ≤1.5kW

5. Module ikora

5.1 Imikorere yibanze

Igenzura rihuriweho n'abacuruzi:

SMT igurisha ingingo: Umupira wo kugurisha BGA wabuze, ikiraro, kugurisha imbeho, offset.

Binyuze mu mwobo ugurisha: guhuza amabati nabi, umwobo.

Kugenzura ibice:

Polarite ihinduka, ibice bitari byo, ibuye ryimva, kuzunguruka, kwangirika.

Kugenzura isura:

Kwanduza hejuru yubutaka, inyuguti zitagaragara, gushushanya kuri mask yabagurisha.

5.2 Imirimo ifasha

Guhuza amakuru ya SPI: kwinjiza ibicuruzwa byagurishijwe ibisubizo byubugenzuzi, guhuza no gusesengura ibicuruzwa byagurishijwe hamwe.

Ikimenyetso cya NG: shyira imashini imenyekanisha cyangwa imashini yerekana ibimenyetso kugirango ushireho inenge.

Gukurikirana amakuru: kubika amashusho yubugenzuzi nibisubizo, shyigikira icyiciro cyiza cyo gusesengura imibare.

Uruhare nyarwo

6.1 Kugenzura ubuziranenge

Igipimo cyo gufata neza> 99%: gusimbuza intoki kugenzura amashusho arangije umurongo wa SMT kugirango ukureho ubugenzuzi bwabuze.

Gutezimbere inzira: ibitekerezo kubitekerezo bya kalibrasi yimashini ishyira binyuze mumibare yo gukwirakwiza inenge (nka offset yibanze).

6.2 Kugenzura ibiciro

Mugabanye amafaranga yo gukora: gutahura hakiri kare inenge birashobora kugabanya igihombo cyakuwe mubikorwa bikurikira.

Kunoza igipimo cyatsinzwe: gabanya igihe kidakenewe cyatewe no guca imanza nabi ukoresheje igenzura ryuzuye.

6.3

Ibyuma bya elegitoroniki byabaguzi: gutahura uduce duto tugurisha kuri terefone igendanwa.

Imashini zikoresha ibikoresho bya elegitoroniki: ibyiringiro byizewe byubuyobozi bwa ECU mubushyuhe bwinshi hamwe no kunyeganyega kwinshi.

Ibikoresho byubuvuzi: byujuje ibyangombwa bisuzumwa byubuziranenge bwa ISO 13485.

7. Incamake

SAKI BF-TristarⅡ ifata "precision high + high efficient + intelligence" nkibyingenzi byayo, kandi binyuze muburyo bushya bwo guhuza sisitemu ya optique ya optique ya optique, AI algorithm, hamwe nubwubatsi bubiri, byahindutse igisubizo cyigiciro cyinshi mubijyanye na 2D AOI, cyane cyane kibereye gukora ibikoresho bya elegitoroniki byuzuye bikurikirana inenge zeru.