מזין ASM עם חיישן 72 מ"מ 00141397

1. Product Overview and Technical Specifications

1.1 פרמטרים בסיסיים

Model: 00141397

Type: Electric Feeder with Sensor

Applicable Strip Width: 72mm (Compatible with 68-72mm)

Feeding Pitch: 4/8/12/16/20/24mm Programmable

Maximum Component Height: 15mm

Strip Thickness Range: 0.3-2.0mm

Dimensions: 320mm×120mm×95mm

Weight: 3.5kg

Service Life: ≥30 million feeding cycles

Protection Level: IP54

1.2 Electrical Parameters

Working Voltage: 24VDC±10%

Power Consumption: 25W in Normal Mode, 50W in Peak Mode

Communication Interface: CAN Bus (Compatible with RS-485)

Sensor Type: High Resolution Optical Sensor + Hall Sensor

Response Time: <2ms

1.3 Applicable Models

סדרת SIPLACE X (X4i, X4s)

סדרת SIPLACE TX

SIPLACE SX series

SIPLACE D series (adapter bracket required)

II. מבנה מכני ועקרון פעולה

2.1 רכיבים מכניים מרכזיים

Drive system:

High torque stepper motor (1.8° step angle)

Precision planetary gearbox (reduction ratio 20:1)

Dual cam feeding mechanism

מערכת הנחיות:

Reinforced dual linear guide rails (adjustable width)

Ceramic coated wear-resistant bushings

Segmented pressing device (8 pressure points)

Sensor system:

Main sensor: 5 million pixel CMOS optical sensor

Auxiliary sensor: Differential Hall sensor array

Ambient light anti-interference system

Tape handling system:

Automatic stripping device (adjustable force)

Waste tape collection guide

Anti-rebound mechanism

2.2 עקרון העבודה

העברת כוח:

Controller sends pulse signal to stepper motor driver

Gearbox drives feeding cam

Precise positioning:

Main optical sensor reads material belt positioning hole

Hall sensor verifies mechanical position

Closed-loop control system real-time adjustment

Status monitoring:

Material belt remaining quantity detection (10 component warning in advance)

Component existence check

Feeding force monitoring

Data interaction:

Real-time upper material count

אחסון 1000 רשומות האזעקה האחרונות

Support remote diagnosis

ג. מאפייני ביצועים ויתרונות טכניים

3.1 מדדי ביצוע מרכזיים

Feeding accuracy: ±0.03mm (@23±1℃)

Maximum feeding speed: 35 times/minute (24mm step)

Load capacity: supports 5kg tray

Temperature stability: ±0.01mm/℃

Repeat positioning accuracy: ±0.02mm (3σ)

3.2 Innovative technology highlights

Intelligent feeding control:

Adaptive learning algorithm (memorizes different material characteristics)

Automatic compensation for mechanical wear

Multiple sensor systems:

Triple redundant detection mechanism (optical + magnetic + mechanical)

Anti-pollution optical channel design

עיצוב מודולרי:

Quick-release feeding module (replacement time <2 minutes)

Independent replaceable sensor module

Energy efficiency optimization

Dynamic power regulation

Standby power consumption <1W

IV. תרחישי יישום וערך קו ייצור

4.1 רכיבי יישום אופייניים

Large-size electrolytic capacitors (diameter ≥18mm)

Power modules (IGBT, MOSFET, etc.)

Large connectors

Transformer/inductor components

Heat dissipation module

4.2 ערך קו הייצור

High precision guarantee:

Meet automotive electronics Grade-1 standard

Support all sizes above 01005 components

שיפור יעילות:

Replacement time <15 seconds

Intelligent early warning reduces unplanned downtime

Intelligent management:

Component traceability data collection

Predictive maintenance support

אופטימיזציה של עלויות:

Energy saving 40% compared to pneumatic feeder

Maintenance interval extended by 3 times

ה. מדריך התקנה ותפעול

5.1 תהליך ההתקנה

התקנה מכנית:

Align the guide groove of the feeder station of the placement machine

Push it into the automatic locking position (green indicator light on)

חיבור חשמלי:

Connect 24VDC power supply (pay attention to polarity)

Insert CAN bus communication cable

System identification:

The placement machine automatically identifies the feeder type

Assign station number and load parameters

5.2 Operation points

טעינת סרט:

Open the pressing cover (press the blue buttons on both sides)

Ensure that the tape enters the guide groove straightly

Set the correct tape width (scale indication)

2 Parameter settings:

פִּיתוֹן

# Typical parameter setting example

{

"feed_pitch": 16, # Feeding pitch (mm)

"peel_force": 3, # Peeling force (N)

"sensitivity": 85, # Sensor sensitivity (%)

"pre_alarm": 10, # Number of early warnings

"speed_profile": 2 # Speed profile mode

}

Calibration process:

Perform automatic calibration (standard calibration tape required)

Manually verify the first 3 feeding positions

Save calibration parameters

ו. מערכת תחזוקה

6.1 תחזוקה יומית

ניקיון ותחזוקה:

Vacuum the guide area daily

Clean the sensor window with IPA every week (concentration 99.7%)

ניהול שימון:

Lubricate after every 500,000 feedings:

Linear guide: Kluber ISOFLEX NBU15

Gear set: Molykote PG-65

6.2 Regular maintenance (quarterly)

בדיקה מקיפה:

Measure rail wear (maximum allowable clearance 0.05mm)

Test motor current (rated value 1.2A±10%)

In-depth maintenance:

Replace worn bushing (if loose >0.1mm)

Calibrate sensor reference position

Performance verification:

Use standard test tape

Measure cumulative error after 100 continuous feeds

VII. אבחון וטיפול בתקלות נפוצות

7.1 Fault code analysis

Code Description Possible cause Solution

E721 Feeding timeout 1. Mechanical jamming

2. Motor failure 1. Check tape path

2. Test motor windings

E722 Sensor abnormality 1. Contamination

2. Wiring failure 1. Clean sensor

2. Check connector

E723 Communication interruption 1. Cable damage

2. Interface oxidation 1. Replace communication cable

2. Process contacts

E724 Position deviation is too large 1. Parameter error

2. Mechanical wear 1. Recalibrate

2. Check the gear set

E725 temperature warning 1. Overheating of the environment

2. Poor heat dissipation 1. Improve ventilation

2. Check the fan

7.2 Replacement of key components

Replacement of the feed module:

Remove 4 T8 screws

Disconnect the motor connector

Be careful to maintain the calibration position

Replacement of the sensor module:

Use anti-static tools

Perform optical calibration after replacement

Verify the alignment of the Hall sensor

VIII. התפתחות טכנולוגית והצעות לשיפור

8.1 Version iteration

Gen1 (2015): Basic 72mm feeder

Gen2 (2018): Add intelligent sensing system

Gen3 (2021): Current model (CAN bus version)

8.2 Optimization suggestions

אופטימיזציה של פרמטרים:

Establish parameter templates for different material strips

Enable adaptive learning function

אסטרטגיית חלקי חילוף:

Standard key components:

Feeding gear set (P/N: 00141398)

Sensor module (P/N: 00141399)

אפשרויות שדרוג:

High resolution version (5μm accuracy)

High temperature model (supports 85℃ environment)

IX. Comparison with other specifications of feeders

Parameters 72mm feeder 00141397 52mm feeder 32mm mechanical feeder

Maximum material strip width 72mm 52mm 32mm

Feeding accuracy ±0.03mm ±0.05mm ±0.1mm

Sensing function Multi-sensor system Basic sensor None

Maximum component height 15mm 10mm 8mm

Communication interface CAN bus RS-485 None

סיכום ותחזית

ASM 72mm sensor feeder 00141397 represents the highest level of current large-size component feeding technology. Its core value lies in:

Ultra-large size processing capability: fills the technical gap of 50-100mm tape feeding

Military-grade reliability: MTBF＞50,000 hours

High degree of intelligence: provides complete data interface for Industry 4.0

כיוון פיתוח עתידי:

Integrated AI visual assisted positioning

Wireless power supply and communication

Application of self-healing materials

המלצות לשיטות עבודה מומלצות:

קבע תוכנית תחזוקה מונעת

Regularly back up parameter settings

Maintain 15% spare parts redundancy

ציוד זה מתאים במיוחד עבור:

New energy automotive electronics manufacturing

Industrial power module production

High-power LED packaging

Aerospace electronics assembly

Through standardized use and scientific maintenance, this feeder can ensure 7×24 hours of continuous and stable operation, providing reliable ultra-large component feeding solutions for high-end electronics manufacturing.