ASM feeder yokhala ndi sensor 72mm 00141397

1. Mawonekedwe a Zamankhwala ndi Mafotokozedwe Aukadaulo

1.1 Basic Parameters

Chitsanzo: 00141397

Mtundu: Wodyetsa Magetsi wokhala ndi Sensor

Yogwira Mzere M'lifupi: 72mm (Yogwirizana ndi 68-72mm)

Kudyetsa phula: 4/8/12/16/20/24mm Programmable

Kutalika Kwambiri Kwambiri: 15mm

Kukula kwa mizere: 0.3-2.0mm

Miyeso: 320mm × 120mm × 95mm

Kulemera kwake: 3.5kg

Moyo Wautumiki: ≥30 miliyoni zozungulira zodyetsa

Mulingo wa Chitetezo: IP54

1.2 Magetsi Parameters

Mphamvu yamagetsi: 24VDC ± 10%

Kugwiritsa Ntchito Mphamvu: 25W mumayendedwe abwinobwino, 50W mumayendedwe apamwamba

Chiyankhulo Cholumikizirana: CAN Bus (Yogwirizana ndi RS-485)

Mtundu wa Sensor: High Resolution Optical Sensor + Hall Sensor

Nthawi Yoyankha: <2ms

1.3 Mitundu Yogwira Ntchito

SIPLACE X mndandanda (X4i, X4s)

SIPLACE TX mndandanda

Gawo la SIPLACE SX

SIPLACE D mndandanda (adaputala bulaketi ikufunika)

II. Kapangidwe ka makina ndi mfundo zogwirira ntchito

2.1 Zida zamakina apakati

Makina oyendetsa:

Mkulu wa torque stepper mota (1.8° sitepe angle)

Ma gearbox olondola a pulaneti (kuchepetsa chiŵerengero 20: 1)

Njira yodyetsera makamera apawiri

Dongosolo lowongolera:

Kulimbitsa njanji za mizera iwiri (m'lifupi mwake)

Zovala zaceramic zosagwira ntchito

Chida chosindikizira chamagulu (8 zokakamiza)

Sensor System:

Sensor yayikulu: 5 miliyoni pixel CMOS Optical sensor

Sensor yothandiza: Mitundu yosiyanasiyana ya masensa a Hall

Ambient kuwala odana ndi kusokoneza dongosolo

Njira yoyendetsera tepi:

Chipangizo chodzivula chokha (mphamvu yosinthika)

Kalozera wosonkhanitsira zinyalala

Anti-rebound mechanism

2.2 Mfundo yogwira ntchito

Mphamvu kufala:

Wowongolera amatumiza chizindikiro cha pulse kwa woyendetsa mota wa stepper

Gearbox imayendetsa makamera odyetsa

Malo enieni:

Main Optical Sensor imawerengera zakuthupi lamba woyikira dzenje

Sensor ya Hall imatsimikizira malo amakina

Chotsekeka-loop control system real-time kusintha

Kuwunika momwe alili:

Lamba wazinthu wotsalira kudziwa kuchuluka (10 chenjezo pasadakhale)

chigawo kukhalapo kufufuza

Kudyetsa mphamvu kuyang'anira

Kuyanjana kwa data:

Kuwerengera zenizeni zenizeni zenizeni

Sungani ma alamu 1000 aposachedwa

Thandizani kuzindikira kwakutali

III. Makhalidwe amachitidwe ndi ubwino luso

3.1 Zizindikiro zazikulu za ntchito

Kudyetsa molondola: ± 0.03mm (@23±1℃)

Kuthamanga kwakukulu: 35 nthawi / mphindi (24mm sitepe)

Kulemera kwa katundu: kumathandizira thireyi ya 5kg

Kukhazikika kwa kutentha: ± 0.01mm/℃

Bwerezani kulondola kwa malo: ± 0.02mm (3σ)

3.2 Zowunikira zamakono zamakono

Kuwongolera mwanzeru kudyetsa:

Adaptive kuphunzira algorithm (kuloweza zinthu zosiyanasiyana)

Kulipiritsa zodziwikiratu zobvala zamakina

Makina ambiri a sensor:

Njira yodziwira katatu (yowonekera + maginito + makina)

Anti-pollution Optical channel Design

Mapangidwe amtundu:

Njira yodyetsera yotulutsa mwachangu (nthawi yosinthira <2 mphindi)

Independent replaceable sensor module

Kukhathamiritsa kwamphamvu kwamphamvu

Kuwongolera mphamvu zamagetsi

Kugwiritsa ntchito mphamvu zoyimirira <1W

IV. Zochitika zogwiritsira ntchito ndi mtengo wa mzere wopanga

4.1 Zigawo zofananira zogwiritsira ntchito

Ma electrolytic capacitors akulu akulu (m'mimba mwake ≥18mm)

Ma module amphamvu (GBT, MOSFET, etc.)

Zolumikizira zazikulu

Transformer/inductor zigawo

Module yochotsa kutentha

4.2 Mtengo wa mzere wopanga

Chitsimikizo cholondola kwambiri:

Kumanani ndi zida zamagetsi zamagalimoto a Giredi-1

Thandizani kukula konse pamwamba pa zigawo za 01005

Kuchita bwino:

M'malo nthawi <15 masekondi

Chenjezo loyambirira lanzeru limachepetsa nthawi yosakonzekera

Kuwongolera mwanzeru:

Kusonkhanitsidwa kwa data yotsatirika

Thandizo lokonzekera lolosera

Kukhathamiritsa kwamitengo:

Kupulumutsa mphamvu 40% poyerekeza ndi pneumatic feeder

Nthawi yokonza ikuwonjezeka ndi 3 zina

V. Kuyika ndi kalozera wa ntchito

5.1 Njira yoyika

Kuyika kwamakina:

Lunzanitsa kanjira ka malo operekera chakudya pamakina oyika

Ikankhireni pamalo otsekera okha (yatsa chizindikiro chobiriwira)

Kulumikizana kwamagetsi:

Lumikizani magetsi a 24VDC (tcherani khutu ku polarity)

Ikani chingwe cholumikizira mabasi cha CAN

Chizindikiritso chadongosolo:

Makina oyika amadziwikiratu mtundu wa feeder

Perekani nambala ya siteshoni ndi magawo a katundu

5.2 Malo ogwirira ntchito

Kutsegula kwa tepi:

Tsegulani chivundikiro chosindikizira (dinani mabatani abuluu kumbali zonse ziwiri)

Onetsetsani kuti tepiyo ilowa molunjika polowera

Khazikitsani kukula kwa tepi yoyenera (chizindikiro cha sikelo)

2 Zokonda pa Parameter:

nsato

# Chitsanzo chokhazikika cha parameter

{

"feed_pitch": 16, # phula lakudya (mm)

"peel_force": 3, # Peeling Force (N)

"Kukhudzidwa": 85, # Sensor sensitivity (%)

"pre_alarm": 10, # Chiwerengero cha machenjezo oyambilira

"speed_profile": 2 # Speed ​​​​profile mode

}

Njira yowerengera:

Chitani ma calibration okha (tepi yoyezera yokhazikika ikufunika)

Tsimikizirani pamanja malo atatu oyamba odyetserako

Sungani magawo a calibration

VI. Njira yosamalira

6.1 Kusamalira tsiku ndi tsiku

Kuyeretsa ndi kukonza:

Chotsani malo otsogolera tsiku ndi tsiku

Yeretsani zenera la sensor ndi IPA sabata iliyonse (concentration 99.7%)

Kasamalidwe ka mafuta:

Mafuta pambuyo pa kudyetsa 500,000:

Linear Guide: Kluber ISOFLEX NBU15

Zida zopangira: Molykote PG-65

6.2 Kusamalira pafupipafupi (kotala)

Kuwunika kwathunthu:

Yesani njanji kuvala (pazipita chilolezo chilolezo 0.05mm)

Yesani galimoto yamakono (mtengo wake 1.2A ± 10%)

Kukonza mozama:

Bwezerani tchire lotha (ngati lotayirira> 0.1mm)

Sinthani malo owonetsera sensa

Kutsimikizira magwiridwe antchito:

Gwiritsani ntchito tepi yoyezera

Yezerani zolakwika zochulukirapo pambuyo pa ma feed 100 mosalekeza

VII. Kuzindikira zolakwika ndi chithandizo chambiri

7.1 Kusanthula kwa zolakwika

Kufotokozera Ma Code Zomwe Zingachitike Kuthetsa

E721 Kudyetsa nthawi yothera 1. Kujambulitsa kwamakina

2. Kulephera kwa injini 1. Yang'anani njira ya tepi

2. Yesani ma windings agalimoto

E722 Sensor abnormality 1. Kuyipitsidwa

2. Kulephera kwa waya 1. Sensa yoyera

2. Chongani cholumikizira

E723 Kusokoneza kulumikizana 1. Kuwonongeka kwa chingwe

2. Interface oxidation 1. Bwezerani chingwe cholumikizirana

2. Njira ojambula

E724 Kupatuka kwa malo ndikokulirapo kwambiri 1. Kulakwitsa kwa parameter

2. Zovala zamakina 1. Recalibrate

2. Yang'anani zida zoyika

Chenjezo la kutentha kwa E725 1. Kutentha kwa chilengedwe

2. Kutentha kosakwanira 1. Kupititsa patsogolo mpweya wabwino

2. Yang'anani fani

7.2 Kusintha kwa zigawo zikuluzikulu

Kusintha kwa module feed:

Chotsani 4 T8 screws

Lumikizani cholumikizira chamagetsi

Samalani kuti musunge malo a calibration

Kusintha kwa sensor module:

Gwiritsani ntchito zida za antistatic

Pangani ma calibration optical pambuyo posintha

Tsimikizirani kulondola kwa sensor ya Hall

VIII. Zosintha zaukadaulo ndi malingaliro owonjezera

8.1 Kusintha kwa mtundu

Gen1 (2015): Basic 72mm feeder

Gen2 (2018): Onjezani makina ozindikira anzeru

Gen3 (2021): Mtundu wapano (mtundu wa basi wa CAN)

8.2 Malingaliro okhathamiritsa

Kukhathamiritsa kwa Parameter:

Khazikitsani ma tempuleti amitundu yosiyanasiyana

Yambitsani ntchito yosinthira yophunzirira

Njira zosinthira:

Zigawo zofunika kwambiri:

Zida zodyera (P/N: 00141398)

Sensola gawo (P/N: 00141399)

Zosintha:

Mtundu wapamwamba kwambiri (5μm kulondola)

Chitsanzo cha kutentha kwambiri (chimathandizira 85 ℃ chilengedwe)

IX. Poyerekeza ndi zina za feeders

magawo 72mm wodyetsa 00141397 52mm wodyetsa 32mm makina odyetsa

Zolemba malire zakuthupi Mzere m'lifupi 72mm 52mm 32mm

Kudyetsa molondola ± 0.03mm ± 0.05mm ± 0.1mm

Sensing function Multi-sensor system Basic sensor Palibe

Zolemba malire chigawo kutalika 15mm 10mm 8mm

Kulumikizana mawonekedwe CAN basi RS-485 Palibe

X. Chidule ndi Outlook

ASM 72mm sensa feeder 00141397 imayimira mulingo wapamwamba kwambiri waukadaulo wamakono wamagawo akulu akulu. Phindu lake lalikulu lagona mu:

Kuthekera kwakukulu kokulirapo: kumadzaza kusiyana kwaukadaulo kwa 50-100mm kudyetsa tepi

Kudalirika kwa gulu lankhondo: MTBF ~ 50,000 maola

Mulingo wapamwamba wanzeru: imapereka mawonekedwe athunthu amtundu wa Viwanda 4.0

Chitukuko chamtsogolo:

Integrated AI mawonekedwe othandizira mawonekedwe

Opanda zingwe magetsi ndi kulankhulana

Kugwiritsa ntchito zipangizo zodzichiritsa

Malangizo ochita bwino kwambiri:

Khazikitsani dongosolo lodzitetezera

Nthawi zonse sungani zoikamo za parameter

Pitirizani 15% zotsalira za redundancy

Zidazi ndizoyenera kwambiri:

Kupanga zamagetsi zamagetsi zamagetsi zamagetsi zatsopano

Industrial power module kupanga

Kuyika kwa LED kwamphamvu kwambiri

Msonkhano wa Aerospace electronics

Kupyolera mukugwiritsa ntchito moyenera komanso kukonza zasayansi, wodyetsa uyu amatha kuonetsetsa kuti maola 7 × 24 akugwira ntchito mosalekeza, ndikupereka njira zodalirika zopangira zida zamagetsi zapamwamba kwambiri.