ASM feeder nga erina sensa 72mm 00141397

1. Okulambika kw’ebintu n’ebikwata ku by’ekikugu

1.1 Ebipimo Ebikulu

Omutindo: 00141397

Ekika: Ekyuma ekigabula amasannyalaze nga kiriko Sensor

Obugazi bwa Strip obukozesebwa: 72mm (Ekwatagana ne 68-72mm)

Eddoboozi ly’okuliisa: 4/8/12/16/20/24mm Eyinza okuteekebwa mu pulogulaamu

Obugulumivu bw’ekitundu ekisinga obunene: 15mm

Obugumu bw’omuguwa: 0.3-2.0mm

Ebipimo: 320mm×120mm×95mm

Obuzito: kkiro 3.5

Obulamu bw’obuweereza: ≥30 million cycles

Omutendera gw’obukuumi: IP54

1.2 Ebipimo by’amasannyalaze

Voltage ekola: 24VDC±10%

Amasannyalaze agakozesebwa: 25W mu Normal Mode, 50W mu Peak Mode

Enkola y’empuliziganya: CAN Bus (Ekwatagana ne RS-485)

Ekika kya Sensor: Sensulo y’amaaso ey’obulungi obw’amaanyi + Sensulo ya Hall

Obudde bw'okuddamu: <2ms

1.3 Ebikozesebwa mu kukola

SIPLACE X series (X4i, X4s) nga zino zigenda mu maaso.

SIPLACE TX omusomo gwa

SIPLACE SX omusomo guno

SIPLACE D series (ekikwaso kya adapta kyetaagisa) .

II. Ensengeka y’ebyuma n’enkola y’emirimu

2.1 Ebitundu ebikulu eby’ebyuma

Enkola y’okuvuga:

Motoka ya stepper ya torque eya waggulu (1.8° step angle)

Ggiya ya pulaneti entuufu (omugerageranyo gw’okukendeeza 20:1)

Enkola y’okuliisa mu cam bbiri

Enkola y’okulungamya:

Reinforced dual linear guide rails (obugazi obutereezebwa) .

Bushings ezisiigiddwako ceramic ezigumira okwambala

Ekyuma ekinyiga mu bitundutundu (ebifo 8 eby’okunyigiriza) .

Enkola ya sensa:

Sensulo enkulu: Sensulo y’amaaso eya CMOS ya pixel obukadde 5

Sensulo ey’obuyambi: Ensengekera ya sensa ya Hall ey’enjawulo

Enkola y’okuziyiza okutaataaganyizibwa kw’ekitangaala eky’omu kitundu

Enkola y’okukwata obutambi:

Ekyuma ekiggyamu engoye mu ngeri ey’otoma (amaanyi agatereezebwa) .

Ekitabo ekikwata ku kukungaanya obutambi bwa kasasiro

Enkola y’okulwanyisa okudda emabega

2.2 Enkola y’emirimu

Okutambuza amaanyi:

Controller esindika signal ya pulse eri driver wa stepper motor

Gearbox evuga feeding cam

Okuteeka ekifo ekituufu:

Main optical sensor esoma ekintu omusipi positioning ekituli

Hall sensor ekakasa ekifo ky’ebyuma

Enkola y’okufuga ey’olukoba oluggaddwa okutereeza mu kiseera ekituufu

Okulondoola embeera:

Okuzuula omusipi gw’ebintu ebisigaddewo obungi (okulabula ebitundu 10 nga bukyali)

Okukebera okubeerawo kw’ekitundu

Okulondoola amaanyi g’okuliisa

Enkolagana ya data:

Okubala ebintu ebya waggulu mu kiseera ekituufu

Teeka ebiwandiiko bya alamu 1000 ebisembyeyo

Okuwagira okuzuula obulwadde okuva ewala

III. Engeri z’omulimu n’ebirungi eby’ekikugu

3.1 Ebikulu ebiraga enkola y’emirimu

Obutuufu bw’okuliisa: ±0.03mm (@23±1°C)

Sipiidi esinga obunene ey’okuliisa: emirundi 35/eddakiika (omutendera gwa mm 24)

Obusobozi bw’okutikka: buwagira tray ya kkiro 5

Okutebenkera kw’ebbugumu: ±0.01mm/°C

Ddamu okuteekebwa mu kifo ekituufu: ±0.02mm (3σ)

3.2 Ebikulu mu tekinologiya ow’obuyiiya

Okufuga okuliisa mu ngeri ey’amagezi:

Adaptive learning algorithm (ekwata mu mutwe engeri ez’enjawulo ez’ebintu) .

Okuliyirira okw’otoma olw’okwambala kw’ebyuma

Enkola za sensa eziwera:

Enkola y’okuzuula ebitaliimu nsa emirundi esatu (optical + magnetic + mechanical) .

Enteekateeka y’emikutu gy’amaaso egy’okulwanyisa obucaafu

Dizayini ya modulo:

Module y’okuliisa efulumya amangu (obudde bw’okukyusa

Module ya sensa eyetongodde ekyusibwa

Okulongoosa okukozesa amaanyi amalungi

Okulungamya amaanyi mu ngeri ey’amaanyi

Amasannyalaze agakozesebwa mu kuyimirira <1W

IV. Ensonga z’okukozesa n’omuwendo gwa layini y’okufulumya

4.1 Ebitundu by’okukozesa ebya bulijjo

Kapasita z’amasannyalaze ez’obunene obunene (diameter ≥18mm) .

Module z’amaanyi (IGBT, MOSFET, n’ebirala) .

Ebiyungo ebinene

Ebitundu bya transformer/inductor

Module y’okusaasaanya ebbugumu

4.2 Omuwendo gwa layini y’okufulumya

Omusingo gw’obutuufu obw’amaanyi:

Tuukirize omutindo gw’ebyuma ebikozesebwa mu mmotoka Grade-1

Wagira sayizi zonna waggulu wa 01005 components

Okulongoosa mu bulungibwansi:

Obudde bw’okukyusa <15 seconds

Okulabula nga bukyali mu ngeri ey’amagezi kukendeeza ku budde bw’okuyimirira mu ngeri etategekeddwa

Enzirukanya y’emirimu mu ngeri ey’amagezi:

Okukung’aanya ebikwata ku kulondoola ebitundu

Obuwagizi bw’okulabirira okuteebereza

Okulongoosa mu nsaasaanya:

Okukekkereza amaanyi ebitundu 40% bw’ogeraageranya n’ekyuma ekigabula empewo

Ennamba y’okuddaabiriza eyongezeddwayo emirundi 3

V. Ekitabo ekikwata ku kuteeka n’okukozesa

5.1 Enkola y’okussaako

Okuteeka ebyuma:

Laganya ekituli ekilungamya ekya siteegi y’emmere y’ekyuma ekiteeka

Kinyige mu mbeera y’okusiba mu ngeri ey’otoma (ettaala ya kiragala eyaka) .

Okuyungibwa kw’amasannyalaze:

Gatta amasannyalaze ga 24VDC (faayo ku polarity)

Teekamu waya y’empuliziganya ya bbaasi ya CAN

Okuzuula enkola:

Ekyuma ekiteeka kizuula ekika ky’emmere y’emmere mu ngeri ey’otoma

Gabira ennamba ya siteegi n’ebipimo by’omugugu

5.2 Ebifo ebikola emirimu

Okutikka obutambi:

Ggulawo ekibikka ekinyiga (nyiga obutambi obwa bbululu ku njuyi zombi) .

Kakasa nti olutambi luyingira butereevu mu kisenge ekilungamya

Teeka obugazi bwa tape obutuufu (ekiraga minzaani) .

2 Ensengeka za parameter:

python (python) ekika kya python

# Ekyokulabirako eky'okuteekawo parameter ekya bulijjo

{

"feed_pitch": 16, # Eddoboozi ly'okuliisa (mm) .

"amaanyi_okusekula": 3, # Amaanyi g'okusekula (N) .

"obuwulize": 85, # Obuwulize bwa sensa (%) .

"pre_alarm": 10, # Omuwendo gw'okulabula nga bukyali

"speed_profile": 2 # Enkola ya sipiidi ya profile

}

Enkola y’okupima:

Kola okupima okw’otoma (standard calibration tape yeetaagibwa) .

Kakasa mu ngalo ebifo 3 ebisooka eby’okuliisa

Teeka ebipimo by’okupima

VI. Enkola y’okuddaabiriza

6.1 Okuddaabiriza buli lunaku

Okwoza n’okuddaabiriza:

Fuumuula ekifo ekikulembera buli lunaku

Okwoza eddirisa lya sensa ne IPA buli wiiki (obungi 99.7%)

Enzirukanya y’okusiiga:

Siiga oluvannyuma lwa buli 500,000 okuliisa:

Omulagirizi w’ennyiriri: Kluber ISOFLEX NBU15

Ggiya eziteekeddwawo: Molykote PG-65

6.2 Okuddaabiriza buli kiseera (buli luvannyuma lwa myezi esatu) .

Okukebera mu bujjuvu:

Pima okwambala kw’eggaali y’omukka (obuwanvu obusinga obunene obukkirizibwa 0.05mm)

Gezesa motor current (omuwendo ogugereddwa 1.2A±10%)

Okuddaabiriza mu bujjuvu:

Kikyuseemu bushing eyambala (bwe kiba nga kisumuluddwa >0.1mm)

Kalibrate ekifo ky’okujuliza sensa

Okukakasa enkola y’emirimu:

Kozesa olutambi lw’okugezesa olwa bulijjo

Pima ensobi ekuŋŋaanyiziddwa oluvannyuma lw’okuliisa 100 okutambula obutasalako

VII. Okuzuula ensobi eza bulijjo n’okuzijjanjaba

7.1 Okwekenenya koodi y’ensobi

Koodi Ennyonnyola Ekiyinza okuvaako Ekigonjoolwa

E721 Ekiseera ky’okuliisa ekiwedde 1. Okuzibikira mu byuma

2. Motor okulemererwa 1. Kebera ekkubo lya tape

2. Gezesa ebiwujjo bya mmotoka

E722 Obutabeera bulungi mu sensa 1. Obujama

2. Okulemererwa kwa waya 1. Yoza sensa

2. Kebera ekiyungo

E723 Okutaataaganyizibwa kw’empuliziganya 1. Okwonooneka kwa waya

2. Interface oxidation 1. Kyuusa waya y’empuliziganya

2. Okukola ku bantu abakwatagana nabo

E724 Okukyama kw'ekifo kunene nnyo 1. Ensobi mu paramita

2. Okwambala kw’ebyuma 1. Okuddamu okupima

2. Kebera ggiya etekeddwa

E725 temperature warning 1. Okubuguma ennyo kw’obutonde

2. Okusaasaanya ebbugumu obubi 1. Okulongoosa empewo

2. Kebera ffaani

7.2 Okukyusa ebitundu ebikulu

Okukyusa modulo y’emmere:

Ggyawo sikulaapu 4 eza T8

Ggyako ekiyungo kya mmotoka

Weegendereze okukuuma ekifo ky’okupima

Okukyusa modulo ya sensa:

Kozesa ebikozesebwa ebiziyiza okutambula (anti-static tools).

Kola optical calibration oluvannyuma lw’okukyusa

Kakasa nti sensa ya Hall ekwatagana bulungi

VIII. Ebiteeso ku nkulaakulana ya tekinologiya n’okulongoosa

8.1 Okuddiŋŋana enkyusa

Gen1 (2015): Eky’okulya eky’omusingi ekya mmita 72

Gen2 (2018): Yongera ku nkola ey’okutegeera ey’amagezi

Gen3 (2021): Omutindo oguliwo kati (CAN bus version)

8.2 Ebiteeso by’okulongoosa

Okulongoosa kwa parameter:

Teekawo parameter templates ku bintu eby’enjawulo strips

Ssobozesa omulimu gw‟okuyiga ogw‟okukyusakyusa (adaptive learning function).

Enkola ya sipeeya:

Ebitundu ebikulu ebya mutindo:

Seti ya ggiya y’okuliisa (P/N: 00141398)

Module ya sensa (P / N: 00141399)

Enkola z’okulongoosa:

Enkyusa ey’obulungi obw’amaanyi (obutuufu bwa 5μm)

Omuze gw’ebbugumu eringi (guwagira obutonde bwa 85°C)

IX. Okugerageranya n’ebintu ebirala ebikwata ku mmere

Parameters 72mm feeder 00141397 52mm feeder 32mm ekyuma ekigabula

Obugazi bw’omuguwa gw’ebintu ogusinga obunene 72mm 52mm 32mm

Obutuufu bw’okuliisa ±0.03mm ±0.05mm ±0.1mm

Omulimu gw’okuwulira Enkola ya sensa nnyingi Sensulo enkulu Tewali

Obugulumivu bw’ekitundu obusinga obunene 15mm 10mm 8mm

Empuliziganya interface CAN bus RS-485 Tewali

X. Mu bufunze n’Endowooza

ASM 72mm sensor feeder 00141397 ekiikirira omutendera ogw’oku ntikko ogwa tekinologiya ow’okuliisa ebitundu ebinene mu kiseera kino. Omugaso gwayo omukulu guli mu:

Obusobozi bw’okukola ku sayizi ennene ennyo: ejjuza ekituli eky’ekikugu eky’okuliisa obutambi bwa mm 50-100

Okwesigamizibwa mu ddaala ly’amagye: MTBF>essaawa 50,000

Diguli ya waggulu ey’amagezi: egaba enkolagana ya data enzijuvu ku Industry 4.0

Obulagirizi bw’enkulaakulana mu biseera eby’omu maaso:

Okuteekebwa mu kifo ekiyambibwako okulaba kwa AI okugatta

Amasannyalaze agataliiko waya n’empuliziganya

Okusiiga ebintu eby’okwewonya

Ebiteeso by’enkola ennungi:

Teekawo enteekateeka y’okuddaabiriza okuziyiza

Bulijjo back up ensengeka za parameter

Kuuma ebitundu 15% ku sipeeya redundancy

Ekyuma kino kituukira ddala ku:

Okukola ebyuma ebipya eby’amasannyalaze eby’emmotoka

Okukola modulo z'amaanyi g'amakolero

Okupakinga kwa LED okw’amaanyi amangi

Olukungaana lw’ebyuma eby’amasannyalaze mu bwengula

Okuyita mu kukozesa okutuufu n’okuddaabiriza kwa ssaayansi, emmere eno esobola okukakasa nti ekola essaawa 7×24 ezitasalako era nga zitebenkedde, nga kiwa eby’okugonjoola eby’okuliisa ebitundu ebinene ennyo ebyesigika eri okukola ebyuma eby’omulembe.