Niki imashini ishyira ASM Siemens X4i SMT?
Imashini ya Siemens SMT X4 (SIPLACE X4) ni sisitemu yo mu rwego rwo hejuru ya SMT yo gushyira mu bikorwa yatunganijwe na ASM Assembly Systems (icyahoze ari Siemens SMT). Nka imwe mu moderi zateye imbere murwego rwa SIPLACE X, X4 ikozwe muburyo budasanzwe, umuvuduko, no guhinduka. Nibyiza kubidukikije byo murwego rwohejuru nkibikoresho bya elegitoroniki byabaguzi, ibikoresho bya elegitoroniki, ibikoresho byubuvuzi, nibikoresho byitumanaho.
Ibyiza byibicuruzwa
Umuvuduko mwinshi wo gushyira hejuru: kugeza 150.000 CPH (ibice kumasaha), bikwiranye nibikorwa byinshi.
Ibyiza byo gushyira ahantu heza: ± 25μm @ 3σ (Cpk≥1.0), irashobora gushyira byimazeyo ultra-nto nka 01005 (0.4 × 0.2mm).
Igishushanyo mbonera cyoroshye: gishyigikira ibice byinshi bya cantilever, ubunini bukomeye, kandi buhuza nibikorwa bitandukanye bikenewe.
Sisitemu yo kugaburira ubwenge: ishyigikira umukandara, disiki, hamwe nigaburo rya tube, ihita imenya ubwoko bwibiryo, kandi igabanya igihe cyo guhindura umurongo.
Sisitemu yo kureba neza: ikoresha kamera-nini cyane ya kamera hamwe nubwenge bwo gutunganya amashusho algorithms kugirango urebe neza neza neza.
Kuzigama ingufu no kurengera ibidukikije: kunoza igenzura, kugabanya gukoresha ingufu, no kugabanya ibyuka bihumanya ikirere.
Inganda 4.0 zihuye: zishyigikira gukurikirana kure, gusesengura amakuru no kubungabunga ibizagerwaho kugirango umusaruro unoze.
Ihame ry'akazi
Imashini ishyira Siemens X4 ikoresha tekinoroji yibanze kugirango igere ku muvuduko wihuse kandi ushimishije:
Multi-cantilever ibangikanye gushyira hamwe:
Koresha kantileveri 4 yigenga (bidashoboka kuri moderi zimwe), buri kantileveri irashobora gukora yigenga kugirango iteze imbere umusaruro.
Ikoranabuhanga ryo kuguruka (Flying Vision):
Ibigize byuzuza amashusho mugihe cyo kugenda, kugabanya igihe cyo kuruhuka, no kongera umuvuduko wo gushyira.
Ikinyabiziga gifite moteri ihanitse cyane:
Koresha moteri yumurongo (kuruta moteri ya servo gakondo) kugirango ugere kumuvuduko mwinshi kandi wihuse.
Sisitemu y'amashusho y'ubwenge:
Kamera yo hejuru: ikoreshwa mukumenyekanisha ibice, gukosora inguni no kumenya inenge.
Kamera yo hepfo: ikoreshwa mukumenyekanisha PCB kugirango umenye neza aho uhagaze.
Sisitemu ya adsorption sisitemu:
Koresha neza-vacuum nozzle kugirango uhuze nibice byubunini butandukanye kugirango uhitemo neza kandi ushire.
Gucunga neza ubwenge:
Mu buryo bwikora menya ubwoko bwibiryo hamwe nibigize kugirango ugabanye intoki.
Ibintu nyamukuru
Gushyira umuvuduko mwinshi Kugera kuri 150.000 CPH, bibereye kubyara umusaruro
Ubusobanuro buhanitse ± 25μm @ 3σ, bushigikira 01005 ultra-nto
Ibikoresho byoroshye Kwagura kwaguka kwinshi kugirango uhuze ibikenewe bitandukanye
Kugaburira byubwenge Kumenyekanisha byikora kugaburira, kugabanya umurongo wo guhindura igihe
Iyerekwa ryambere Kamera ihanitse cyane + AI algorithm kugirango itezimbere neza
Igishushanyo mbonera cyo kuzigama ingufu Hindura neza gukoresha ingufu no kugabanya ibiciro byo gukora
Inganda 4.0 zishyigikira Gushyigikira kure, gusesengura amakuru, kubungabunga ibiteganijwe
Ibisobanuro
Ibipimo Ibisobanuro
Umuvuduko wo gushira Kugera kuri 150.000 CPH
Gushyira neza ± 25μm @ 3σ (Cpk≥1.0)
Urutonde rwibigize 01005 (0.4 × 0.2mm) ~ 30 × 30mm, uburebure ntarengwa 12.7mm
Ingano ya PCB Ntarengwa 50 × 50mm, ntarengwa 510 × 460mm
Ubushobozi bwo kugaburira Bishyigikira 72 8mm ya kaseti (yaguka)
Ingano yimashini Hafi ya 2.5m × 1.8m × 1.5m (uburebure × ubugari × uburebure)
Uburemere hafi 2.800 kg
Ibisabwa ingufu 400V AC, 50 / 60Hz, 16A
Umwuka ucanye 6bar, usukuye kandi wumye
Kwirinda gukoresha
Ibisabwa ku bidukikije:
Ubushyuhe: 20 ~ 26 ℃ (ubushyuhe bwiza bwo gukora)
Ubushuhe: 40 ~ 60% RH (irinde amashanyarazi ahamye)
Umukungugu-wumukungugu hamwe nuguhungabana kugirango ukore neza imashini
Kubungabunga buri munsi:
Sukura nozzle, lens kamera, hamwe na federasiyo ya buri gihe
Reba niba sisitemu ya vacuum isohoka
Gusiga amavuta yimuka buri gihe
Ibisobanuro byihariye:
Menya neza ko ibiryo byashizweho neza mugihe uhinduye imirongo
Irinde gutandukana kwa PCB kugirango wirinde amakosa yo gushiraho
Hindura imashini buri gihe kugirango urebe neza niba igenda neza
Ibibazo by'umutekano:
Wambare igitoki kirwanya static mugihe cyo gukora
Nta gutabara intoki byemewe mugihe imashini ikora
Koresha buto yo guhagarika byihutirwa mugihe cyihutirwa
Amakosa asanzwe hamwe nibisubizo
1. Ikosa rya sisitemu
Impamvu zishoboka:
Kamera ya kamera iranduye
Inkomoko yumucyo ntabwo yaka bihagije
Calibration data yatakaye
Igisubizo:
Sukura lens ya kamera nisoko yumucyo
Ongera usubiremo sisitemu yo kureba
Reba niba isoko yumucyo ari ibisanzwe
2. Ikibazo cya Nozzle
Impamvu zishoboka:
Nozzle irahagaritswe cyangwa yangiritse
Umuvuduko wa vacuum udahagije
Moderi ya Nozzle ntabwo ihuye
Igisubizo:
Simbuza cyangwa usukure uruziga
Reba pompe ya vacuum n'umuyoboro
Emeza iboneza rya nozzle muri gahunda
3. Ikosa ryo kugaburira
Impamvu zishoboka:
Ibiryo ntabwo byashizweho neza
Ibigize birakoreshwa cyangwa ibikoresho byarafashwe
Kunanirwa kw'itumanaho
Igisubizo:
Ongera ushyireho ibiryo
Reba ibintu bifatika hanyuma wuzuze ibice
Reba ibiryo bihuza
4. Ikosa rya sisitemu yimikorere
Impamvu zishoboka:
Ibikoresho bya mashini jam
Kunanirwa gutwara
Kunanirwa kwa Sensor
Igisubizo:
Reba niba inzira ya gari ya moshi nuyoboye byoroshye
Ongera utangire disiki ya servo
Reba ihuza rya sensor
5. Ikosa ry'umukandara
Impamvu zishoboka:
PCB yagumye
Kunanirwa kwa Sensor
Kurikirana ubugari bwo gushiraho ikosa
Igisubizo:
Nukureho intoki PCB
Reba imiterere ya sensor
Ongera usubiremo ubugari bw'inzira
Imashini ya Siemens X4 yahindutse ihitamo ryiza mubikorwa byo mu rwego rwo hejuru bya elegitoronike hamwe n’umuvuduko wacyo wihuse cyane, ubuziranenge bwuzuye, iboneza ryoroshye hamwe nubuyobozi bwubwenge. Binyuze mu kubungabunga no gukora neza, ibikoresho birashobora gukoreshwa cyane, igihe cyo kugabanuka gishobora kugabanuka, kandi umusaruro ukaba mwiza.
Inganda zikoreshwa:
Ibikoresho bya elegitoroniki (terefone igendanwa, tableti)
Ibikoresho bya elegitoroniki (ECU, sensor)
Ibikoresho byubuvuzi (PCB isobanutse neza)
Ibikoresho by'itumanaho (5G module)
Niba ukeneye kurushaho kunoza umusaruro, birasabwa guhuza porogaramu ya SIPLACE ya ASM ya ASM kugirango ugere kuri gahunda yubwenge hamwe nisesengura ryamakuru kugirango uzamure umusaruro rusange.