umatshini wokubekwa kwe-asm siemens x4i smt

Yintoni umatshini wokubekwa we-ASM Siemens X4i SMT?

I-Siemens SMT machine X4 (SIPLACE X4) yinkqubo yokubeka i-SMT ephezulu eyenziwa yi-ASM Assembly Systems (eyayisakuba yi-Siemens SMT division). Njengenye yeemodeli eziphambili kuthotho lwe-SIPLACE X, i-X4 yenzelwe ukuchaneka okukhethekileyo, isantya, kunye nokuguquguquka. Ilungele indawo yokwenziwa kwemveliso ephezulu efana ne-elektroniki yabathengi, i-elektroniki yeemoto, izixhobo zonyango, kunye nezixhobo zonxibelelwano.

Iinzuzo zemveliso

Isantya esiphezulu sokubeka: ukuya kuthi ga kwi-150,000 CPH (amacandelo ngeyure), ifanelekile kwimveliso yobuninzi.

Ukuchaneka kokubekwa okugqwesileyo: ± 25μm @ 3σ (Cpk≥1.0), inokubeka ngokuzinzileyo amacandelo amancinci afana ne-01005 (0.4×0.2mm).

Uyilo lwemodyuli oluguquguqukayo: luxhasa ukucwangciswa kwe-multi-cantilever, i-scalability eyomeleleyo, kunye nokulungelelanisa iimfuno ezahlukeneyo zemveliso.

Inkqubo yokutya ehlakaniphile: ixhasa ibhanti, i-disc, kunye ne-tube feeders, ichaza ngokuzenzekelayo uhlobo lwe-feeder, kunye nokunciphisa ixesha lokutshintsha umgca.

Inkqubo yokubona ephucukileyo: isebenzisa iikhamera ezinesisombululo esiphezulu kunye ne-algorithms yokucubungula imifanekiso ehlakaniphile ukuqinisekisa ukubekwa okuchanekileyo.

Ukugcinwa kwamandla kunye nokukhuselwa kokusingqongileyo: kwandisa ulawulo lwentshukumo, ukunciphisa ukusetyenziswa kwamandla, kunye nokunciphisa ukukhutshwa kwekhabhoni kwinkqubo yokuvelisa.

Ishishini 4.0 elihambelanayo: lixhasa ukubeka iliso kude, uhlalutyo lwedatha kunye nokulungiswa kwangaphambili ukuphucula ukusebenza kakuhle kwemveliso.

Umgaqo wokusebenza

Umatshini wokubeka we-Siemens X4 usebenzisa obu buchwepheshe bulandelayo ukuphumeza ukubekwa kwesantya esiphezulu kunye nokuchaneka okuphezulu:

Ukubekwa kwe-Multi-cantilever parallel:

Isebenzisa i-4 cantilevers ezizimeleyo (ukhetho kwiimodeli ezithile), i-cantilever nganye inokusebenza ngokuzimeleyo ukuphucula ukusebenza kwemveliso.

Itekhnoloji yeFlying centering (Flying Vision):

Amacandelo agqibezela isiseko esibonakalayo ngexesha lentshukumo, ukunciphisa ixesha lokumisa, kunye nokwandisa isantya sokubeka.

Ukuchaneka okuphezulu komgca wokuqhutywa kwemoto:

Isebenzisa ii-motor ezinearl (endaweni ye-servo motors zemveli) ukufikelela kwisantya esiphezulu kunye nolawulo oluchanekileyo lwentshukumo.

Inkqubo yokubona ekrelekrele:

Ikhamera ephezulu: isetyenziselwa ukuchongwa kwecandelo, ukulungiswa kwe-engile kunye nokufumanisa isiphene.

Ikhamera esezantsi: isetyenziselwa ukuchongwa kwendawo yesalathiso ye-PCB ukuqinisekisa indawo yokubeka echanekileyo.

Inkqubo ye-vacuum adsorption:

Sebenzisa i-vacuum nozzle yomgangatho ophezulu wokuziqhelanisa nezixhobo zobukhulu obahlukeneyo ukuqinisekisa ukuchongwa okuzinzileyo kunye nokubekwa.

Ulawulo lokutyisa olukrelekrele:

Ukuchonga ngokuzenzekelayo uhlobo lwesondlo kunye nendawo yecandelo ukunciphisa ungenelelo olwenziwa ngesandla.

Iimpawu eziphambili

Ukubekwa kwesantya esiphezulu ukuya kwi-150,000 CPH, ifanelekile kwimveliso yobuninzi

Ukuchaneka okuphezulu ± 25μm @ 3σ, ixhasa 01005 amacandelo amancinci amancinci

Uqwalaselo oluguquguqukayo Ubuninzi be-cantilever obunokwandiswa ukuhlangabezana neemfuno ezahlukeneyo zemveliso

Ukutya okukrelekrele Ukuchongwa okuzenzekelayo kwe-feeders, ukunciphisa ixesha lokutshintsha umgca

Umbono ophucukileyo Ikhamera enesisombululo esiphakamileyo + i-algorithm ye-AI yokuphucula ukuchaneka kokubeka

Uyilo olugcina amandla Ukwandisa ukusetyenziswa kwamandla kunye nokunciphisa iindleko zokusebenza

Ishishini le-4.0 lixhasa iNkxaso yokubeka iliso kude, uhlalutyo lwedatha, ukugcinwa kwangaphambili

Iinkcukacha

Iinkcazo zeeParameters

Isantya sokubeka ukuya kuthi ga kwi-150,000 CPH

Ukuchaneka kokubekwa ±25μm @ 3σ (Cpk≥1.0)

Uluhlu lwecandelo 01005 (0.4×0.2mm) ~ 30×30mm, ubude obuphezulu 12.7mm

PCB ubukhulu Ubuncinane 50×50mm, ubuninzi 510×460mm

Umthamo we-Fieder Uxhasa i-72 8mm tape feeder (eyandiswayo)

Ubungakanani bomatshini Malunga ne-2.5m×1.8m×1.5m (ubude×ububanzi×ubude)

Ubunzima malunga nama-2,800kg

Iimfuno zamandla 400V AC, 50/60Hz, 16A

Umoya oxiniweyo 6bar, ucocekile kwaye womile

Imiqathango yokusetyenziswa

Iimfuno zokusingqongileyo:

Ubushushu: 20 ~ 26℃ (ubushushu bokusebenza obulelona liphezulu)

Ukufuma: 40 ~ 60% RH (ukuphepha umbane ongatshintshiyo)

Ubungqina bothuli kunye nokutshatyalaliswa kokutshatyalaliswa kokuqinisekisa ukusebenza okuzinzileyo komatshini

Ulondolozo lwemihla ngemihla:

Coca umbhobho, ilensi yekhamera, kunye nengoma yesondlo rhoqo

Jonga ukuba ingaba isixokelelwano sevacuum siyavuza na

Lubricate iindawo ezihambayo rhoqo

Iinkcukacha zokusebenza:

Qinisekisa ukuba i-feeder ifakwe ngokuchanekileyo xa utshintsha imigca

Kuphephe ukutenxa kwindawo yokubekwa kwePCB ukunqanda iimpazamo zokunyuka

Lungiselela umatshini rhoqo ukuze uqinisekise ukuchaneka kokunyuka

Imiba yokhuseleko:

Nxiba i-wristband ye-anti-static ngexesha lokusebenza

Akukho kungenelela ngesandla kuvunyelweyo xa umatshini usebenza

Sebenzisa iqhosha lokumisa likaxakeka kwimeko kaxakeka

Iimpazamo eziqhelekileyo kunye nezisombululo

1. Impazamo yenkqubo yombono

Unobangela onokwenzeka:

Ilensi yekhamera imdaka

Umthombo wokukhanya awuqaqambi ngokwaneleyo

Idatha yokulinganisa ilahlekile

Isisombululo:

Coca ilensi yekhamera kunye nomthombo wokukhanya

Hlaziya inkqubo yombono

Jonga ukuba umthombo wokukhanya uqhelekile na

2. Ingxaki yombhobho

Unobangela onokwenzeka:

Umbhobho uvaliwe okanye wonakele

Uxinzelelo lwe-vacuum olunganelanga

Imodeli yomlomo ayihambelani

Isisombululo:

Faka enye indawo okanye ucoce umbhobho

Qwalasela impompo yokufunxa kunye nombhobho

Qinisekisa ubumbeko lombhobho kwinkqubo

3. Impazamo yokondla

Unobangela onokwenzeka:

I-Feeder ayifakwanga ngokuchanekileyo

Amalungu asetyenziswa phezulu okanye imathiriyeli ibambekile

Ukusilela konxibelelwano

Isisombululo:

Phinda ufake i-feeder

Jonga ubume bemathiriyeli kwaye uzalise amacandelo

Jonga isidibanisi se-feeder

4. Impazamo yesistim sokunyakaza

Unobangela onokwenzeka:

Ijem yecandelo loomatshini

Ukusilela kwe-Servo drive

Ukusilela koluvo

Isisombululo:

Jonga ukuba isikhonkwane sikaloliwe kunye nesikrufu sokukhokela zigudile

Qala kwakhona i-servo drive

Jonga uqhagamshelwano loluvo

5. Impazamo yebhanti lokuhambisa

Unobangela onokwenzeka:

I-PCB ibambekile

Ukusilela koluvo

Impazamo yolungiselelo lobubanzi bokulandelela

Isisombululo:

Susa ngesandla iPCB ebambekileyo

Jonga ubume boluvo

Lungisa kwakhona ububanzi bengoma

Umatshini wokubekwa we-Siemens X4 uye waba lolona khetho lufanelekileyo kwimveliso ye-elektroniki ephezulu kunye nesantya esiphezulu, ukuchaneka okuphezulu, uqwalaselo oluguquguqukayo kunye nolawulo olukrelekrele. Ngokulungiswa okufanelekileyo kunye nokusebenza, ukusebenza kakuhle kwezixhobo kunokwandiswa, ixesha lokuphumla lingancitshiswa, kwaye umgangatho wemveliso unokuphuculwa.

Amashishini asebenzayo:

Ii-elektroniki zabathengi (iifowuni eziphathwayo, iitafile)

Iimoto zombane (ECU, izivamvo)

Izixhobo zonyango (i-PCB echanekileyo)

Izixhobo zonxibelelwano (imodyuli ye-5G)

Ukuba ufuna ukwandisa ngakumbi imveliso, kuyacetyiswa ukuba udibanise isoftware ye-ASM ye-SIPLACE ukuphumeza ucwangciso olukrelekrele kunye nohlalutyo lwedatha ukuphucula ukusebenza kakuhle kwemveliso.