Ekyuma ekiteeka ASM Siemens X4i SMT kye ki?
Ekyuma kya Siemens SMT X4 (SIPLACE X4) nkola ya SMT ekola obulungi ennyo eyakolebwa aba ASM Assembly Systems (eyali ekitongole kya Siemens SMT). Ng’emu ku mmotoka ezisinga okubeera ez’omulembe mu SIPLACE X series, X4 ekoleddwa yinginiya okusobola okukola obulungi obw’enjawulo, sipiidi n’okukyukakyuka. Kirungi nnyo mu mbeera z’amakolero ez’omulembe nga ebyuma ebikozesebwa, ebyuma by’emmotoka, ebyuma eby’obujjanjabi, n’ebyuma eby’empuliziganya.
Ebirungi ebiri mu bikozesebwa
Ultra-high placement speed: okutuuka ku 150,000 CPH (ebitundu buli ssaawa), esaanira okukolebwa mu bungi.
Obutuufu bw’okuteeka obulungi: ±25μm @ 3σ (Cpk≥1.0), asobola okuteeka mu ngeri ennywevu ebitundu ebitono ennyo nga 01005 (0.4×0.2mm).
Flexible modular design: ewagira ensengeka ya multi-cantilever, scalability ey’amaanyi, era ekwatagana n’obwetaavu obw’enjawulo obw’okufulumya.
Enkola y’okuliisa ey’amagezi: ewagira emmere y’omusipi, disiki, ne ttanka, ezuula ekika ky’emmere mu ngeri ey’otoma, era ekendeeza ku budde bw’okukyusa layini.
Enkola y’okulaba ey’omulembe: ekozesa kkamera ez’obulungi obw’amaanyi n’enkola ez’amagezi ez’okukola ebifaananyi okukakasa nti ziteekebwa mu ngeri entuufu.
Okukekkereza amaanyi n’okukuuma obutonde: kulongoosa okufuga entambula, kukendeeza ku nkozesa y’amasoboza, n’okukendeeza ku kaboni afulumizibwa mu nkola y’okufulumya.
Industry 4.0 compatible: ewagira okulondoola okuva ewala, okwekenneenya data n’okulabirira okulagula okutumbula obulungi okufulumya.
Omusingi gw’okukola
Ekyuma kya Siemens X4 ekiteeka ekifo kikozesa tekinologiya ono omukulu okusobola okutuuka ku kuteeka ku sipiidi n’obutuufu:
Okuteekebwa mu ngeri ya cantilever eziwera:
Ekozesa cantilevers 4 ezetongodde (optional for some models), buli cantilever esobola okukola nga yeetongodde okutumbula obulungi bw’okufulumya.
Tekinologiya w’okubuuka wakati (Flying Vision):
Ebitundu bimaliriza okulaba wakati mu kiseera ky’okutambula, bikendeeza ku budde bw’okuyimirira, era byongera ku sipiidi y’okuteeka.
Enkola ya linear motor drive ey’obutuufu obw’amaanyi:
Ekozesa motors za linear (okusinga motors za servo ez’ennono) okutuuka ku kufuga entambula ey’amaanyi n’obutuufu obw’amaanyi.
Enkola y’okulaba ey’amagezi:
Kkamera egenda waggulu: ekozesebwa okuzuula ebitundu, okutereeza enkoona n’okuzuula obulema.
Kkamera egenda wansi: ekozesebwa okuzuula ekifo ekijuliziddwa PCB okukakasa ekifo ekituufu eky’okuteekebwa.
Enkola y’okusikiriza (vacuum adsorption system):
Kozesa entuuyo ya vacuum ekola obulungi okutuukagana n’ebitundu eby’obunene obw’enjawulo okukakasa nti okulonda n’okuteekebwa mu ngeri ennywevu.
Enzirukanya y’okuliisa mu ngeri ey’amagezi:
Laba otomatiki ekika kya feeder n’ekifo ekitundu okukendeeza ku kuyingirira mu ngalo.
Ebikulu ebirimu
Okuteekebwa ku sipiidi ey’amaanyi Okutuuka ku 150,000 CPH, esaanira okukola mu bungi
Obutuufu obw'amaanyi ±25μm @ 3σ, buwagira 01005 ebitundu ebitono ennyo
Ensengeka ekyukakyuka Omuwendo gwa cantilever ogugaziyizibwa okusobola okutuukiriza ebyetaago by’okufulumya eby’enjawulo
Okuliisa mu ngeri ey’amagezi Okuzuula eby’okuliisa mu ngeri ey’otoma, okukendeeza ku budde bw’okukyusa layini
Okulaba okw’omulembe Kkamera ey’obulungi obw’amaanyi + Enkola ya AI okulongoosa obutuufu bw’okuteeka
Enteekateeka y’okukekkereza amaanyi Okulongoosa enkozesa y’amasoboza n’okukendeeza ku nsaasaanya y’emirimu
Industry 4.0 support Okuwagira okulondoola okuva ewala, okwekenneenya data, okuddaabiriza okuteebereza
Ebikwata ku nsonga eno
Ebikwata ku Parameters
Sipiidi y’okuteeka Etuuka ku 150,000 CPH
Obutuufu bw’okuteeka ±25μm @ 3σ (Cpk≥1.0)
Ebitundu 01005 (0.4×0.2mm) ~ 30×30mm, obuwanvu obusinga obunene 12.7mm
Sayizi ya PCB Ekitono ennyo 50×50mm, ekisinga obunene 510×460mm
Obusobozi bw’okuliisa Buwagira 72 8mm tape feeders (ezigaziwa)
Enkula y’ekyuma Nga 2.5m×1.8m×1.5m (obuwanvu×obugazi×obugulumivu)
Obuzito Nga kkiro 2,800
Amaanyi ageetaagisa 400V AC, 50/60Hz, 16A
Empewo enyigirizibwa 6bar, nnyonjo ate nga nkalu
Okwegendereza mu kukozesa
Ebyetaago by’obutonde bw’ensi:
Ebbugumu: 20 ~ 26 ° C (ebbugumu erisinga obulungi okukola)
Obunnyogovu: 40 ~ 60% RH (okwewala amasannyalaze agatali gakyukakyuka)
Eziyiza nfuufu ate nga tegikuba nnyo okukakasa nti ekyuma kikola bulungi
Okuddaabiriza buli lunaku:
Okwoza entuuyo, lenzi ya kkamera, n’olutindo lw’emmere buli kiseera
Kebera oba enkola ya vacuum ekulukuta
Siiga ebitundu ebitambula buli kiseera
Ebikwata ku nkola y’emirimu:
Kakasa nti feeder essiddwa bulungi ng’okyusa layini
Weewale okukyama mu kuteeka PCB okuziyiza ensobi mu kussaako
Kaliba ekyuma buli kiseera okukakasa nti kissiddwa bulungi
Ensonga z'obukuumi:
Yambala akaguwa akaziyiza okutambula mu ngalo ng’olongoosa
Tewali kuyingira mu nsonga mu ngalo kukkirizibwa ng’ekyuma kikola
Kozesa bbaatuuni y’okuyimiriza mu mbeera ey’amangu mu mbeera ey’amangu
Ensobi eza bulijjo n’okugonjoola ebizibu
1. Ensobi mu nkola y’okulaba
Ebiyinza okuvaako ensonga eno:
Lenzi ya kkamera ncaafu
Ensibuko y’ekitangaala teyaka kimala
Data y’okupima ebula
Okugonjoola:
Okwoza lenzi ya kkamera n’ensibuko y’ekitangaala
Ddamu okupima enkola y’okulaba
Kebera oba ensibuko y’ekitangaala ya bulijjo
2. Ekizibu kya nozzle
Ebiyinza okuvaako ensonga eno:
Nozzle ezibiddwa oba eyonoonese
Puleesa ya vacuum etamala
Nozzle model tekwatagana
Okugonjoola:
Kikyuseemu oba oyoze entuuyo
Kebera ppampu ya vacuum ne payipu
Kakasa ensengeka ya nozzle mu program
3. Ensobi mu feeder
Ebiyinza okuvaako ensonga eno:
Feeder teteekeddwa bulungi
Ebitundu biweddewo oba ekintu ne kisibira
Empuliziganya okulemererwa
Okugonjoola:
Ddamu oteekewo ekintu ekigabula
Kebera embeera y’ebintu era ojjuze ebitundu
Kebera ekiyungo kya feeder
4. Ensobi mu nkola y’entambula
Ebiyinza okuvaako ensonga eno:
Jaamu y’ebitundu by’ebyuma
Servo drive eremereddwa
Sensor okulemererwa
Okugonjoola:
Kebera oba guide rail ne lead screw biweweevu
Ddamu okutandika servo drive
Kebera okuyungibwa kwa sensa
5. Ensobi mu musipi ogutambuza ebintu
Ebiyinza okuvaako ensonga eno:
PCB yasibye
Sensor okulemererwa
Ensobi mu kuteekawo obugazi bw'olutindo
Okugonjoola:
Ggyawo PCB ekwatiddwa mu ngalo
Kebera embeera ya sensa
Ddamu okupima obugazi bw’olutindo
Ekyuma kya Siemens X4 okuteeka ebyuma kifuuse eky’okulonda ekirungi ennyo mu kukola ebyuma eby’omulembe olw’embiro zaakyo ez’amaanyi ennyo, okutuufu okw’amaanyi, ensengeka ekyukakyuka n’okuddukanya mu ngeri ey’amagezi. Okuyita mu ndabirira n’enkola entuufu, obulungi bw’ebyuma busobola okulinnyisibwa, obudde bw’okuyimirira busobola okukendeezebwa, n’omutindo gw’okufulumya gusobola okulongoosebwa.
Amakolero agakola:
Ebyuma ebikozesebwa abantu (amasimu, tabuleti) .
Ebyuma ebikozesebwa mu mmotoka (ECU, sensa) .
Ebikozesebwa mu by’obujjanjabi (high-precision PCB) .
Ebikozesebwa mu mpuliziganya (5G module) .
Bw’oba weetaaga okwongera okulongoosa okufulumya, kirungi okugatta ASM’s SIPLACE software suite okutuuka ku nteekateeka ey’amagezi n’okwekenneenya data okutumbula obulungi bw’okufulumya okutwalira awamu.