ASM E NDI SIPLACE CP12 mutu woyika 03041228

ASM E BY SIPLACE CP12 SMT Head Comprehensive Introduction

I. Zofotokozera

Mitundu yogwiritsidwa ntchito: SIPLACE X mndandanda wa makina a SMT

Liwiro la SMT: mpaka 25,000 CPH (kutengera zigawo ndi kasinthidwe ka makina)

Kulondola kwa SMT: ±25μm @ 3σ

Osachepera chigawo kukula: 0201 (0.25mm x 0.125mm)

Kukula kwakukulu kwa gawo: 30mm x 30mm (malingana ndi mtundu wa nozzle)

Kulemera kwake: pafupifupi 2.5kg

Kutentha kwa ntchito: 15-35 ° C

Mtundu wa chinyezi: 30-70% RH (palibe condensation)

II. Mapangidwe ndi ntchito za chowonjezera chilichonse

1. Kapangidwe kake

Chigoba cha Shell: Aluminiyamu aloyi, kupereka chithandizo ndi chitetezo

Spindle drive system: Ili ndi ma servo motor ndi ma bere olondola, omwe amayang'anira kayendedwe ka Z-axis

Dongosolo la vacuum: Kuphatikizapo jenereta ya vacuum, sensor vacuum ndi pipeline

Makina owonera: Amaphatikiza kamera yowoneka bwino kwambiri kuti izindikiritse gawo

Makina omangira mphuno: Chida chamakina chomwe chimatha kusintha mphuno mwachangu

Mawonekedwe amagetsi: Chigawo cholumikizira magetsi cholumikizirana ndi wolandila

2. Zida zapakati ndi ntchito

Dzina lothandizira Ntchito

Servo motor Imapereka mphamvu pakuyenda kwa Z-axis ndikuwongolera mphamvu yoyika

Vacuum jenereta Amatulutsa kukakamizidwa koyipa pakutola zinthu

Vacuum sensor imazindikira ngati kunyamula ndi kuyika kuli kopambana

Kamera yowoneka bwino kwambiri Chidziwitso cha gawo ndi kukonza malo

Nozzle clamp Imakonza ma nozzles amitundu yosiyanasiyana kuti muwonetsetse kuti mukunyamula mokhazikika

Linear guide Imatsimikizira kukhazikika komanso kulondola kwa kayendedwe ka Z-axis

Position encoder Imayankha molondola za malo oyika mutu

Sensa yotentha Yang'anirani kutentha kwa ntchito ya mutu woyika

III. Kusamala kuti mugwiritse ntchito

Kuyika ndi kuchotsa

Kusintha kuyenera kuchitika pamene chipangizocho chazimitsidwa

Gwiritsani ntchito zida zapadera ndikutsata ndondomeko zomwe zili m'bukuli

Onetsetsani kuti zolumikizira zonse zamagetsi ndi zolimba komanso zodalirika

Malo ogwirira ntchito

Malo ogwirira ntchito azikhala aukhondo ndipo pewani kuwononga fumbi

Kutentha kozungulira ndi chinyezi ziyenera kukhala mkati mwazomwe zatchulidwa

Pewani kugwedezeka ndi kusokonezedwa ndi ma elekitiroma

Kugwiritsa ntchito tsiku ndi tsiku

Nthawi zonse fufuzani kusindikiza kwa vacuum system

Gwiritsani ntchito mtundu wa nozzle wolondola komanso mawonekedwe ake

Pewani kugwira ntchito mochulukira (kuyika mosalekeza kothamanga kwambiri kwa zigawo zazikuluzikulu)

Chitetezo ndichofunikira

Kukonzekera kumaletsedwa pamene mutu woyika ukuyenda

Nthawi zonse fufuzani kavalidwe ka chingwe

Phokoso lachilendo kapena kugwedezeka kumayenera kuyimitsidwa nthawi yomweyo kuti awonedwe

IV. Njira zosamalira

1. Kusamalira tsiku ndi tsiku

Kutsuka: Tsukani pamwamba pa mutu woyikapo ndi nsalu yopanda fumbi tsiku lililonse

Kuwunika kwa vacuum: Yang'anani kuthamanga kwa vacuum ndi kutayikira tsiku lililonse

Kuwunika kwa Nozzle: Yang'anani mphuno ngati yavala ndi kutsekeka nthawi iliyonse mzere ukasinthidwa

2. Kukonza mlungu uliwonse

Mafuta a Z-axis guide (gwiritsani ntchito mafuta otchulidwa)

Onani ngati zomangira zonse ndizotayirira

Yeretsani mandala a kamera (gwiritsani ntchito zida zapadera zoyeretsera)

3. Kusamalira mwezi uliwonse

Yang'anani kwathunthu payipi ya vacuum system

Sinthani kutalika kwa Z-axis ndi mphamvu yoyika

Onani momwe injini ya servo ikuyendera

4. Kusamalira pachaka

Sinthani ma O-mphete ndi zisindikizo zonse

Konzani bwino dongosolo lowonera

Yang'anani kuvala kwa bearing ndikuganizira zosintha

V. Zambiri zolakwika ndi malingaliro okonza

1. Zolakwika zokhudzana ndi vacuum

Chochitika cholakwika: kulephera kwakukulu kwa chigawocho

Zomwe zingatheke:

Kuthamanga kwa vacuum kosakwanira

Ma nozzles otsekedwa kapena owonongeka

Kutaya kwa payipi ya vacuum

Masitepe okonza:

Yang'anani makonda a jenereta ya vacuum

Bwezerani kapena yeretsani mphuno

Yang'anani payipi ndi chowunikira chotsitsa

Khodi yolakwika: E1410 (nthawi yopuma)

Yankho:

Yang'anani kulumikizidwa kwa sensor ya vacuum

Sinthani sensor ya vacuum

Onani ntchito ya valve solenoid

2. Kuwonongeka kwamakina

Chochitika cholakwika: kusuntha kwa Z-axis kwachilendo

Zomwe zingatheke:

Kusakwanira kowongolera kowongolera

Kulephera kwa injini ya Servo

Vuto la chizindikiro cha encoder

Masitepe okonza:

Yeretsani ndi kuthira mafuta owongolera

Yang'anani mphamvu yamagetsi ndi chizindikiro

Onani kulumikizana kwa encoder

Khodi yolakwika: E1205 (Z axis kunja kwa malire)

Yankho:

Yang'anani malire osinthira makina

Yerekezeraninso Z axis zero point

Onani makonda a parameter ya pagalimoto

3. Kulephera kwa dongosolo la masomphenya

Chochitika cholephera: kulephera kuzindikira gawo

Zomwe zingatheke:

Kuwonongeka kwa lens ya kamera

Kulephera kwa dongosolo lowunikira

Calibration deta imfa

Masitepe okonza:

Yeretsani mandala a kamera

Onani kuwala kwa kuwala kwa LED

Chitani masomphenya dongosolo calibration

Khodi yolakwika: E2103 (Zolakwika zolumikizana ndi kamera)

Yankho:

Onani kulumikizana kwa chingwe cha kamera

Yambitsaninso dongosolo la masomphenya

Sinthani gawo la kamera ngati kuli kofunikira

4. Kulephera kwa magetsi

Chochitika cholephera: Palibe yankho kuchokera kumutu woyika

Zomwe zingatheke:

Vuto lamagetsi

Kulephera kwa chingwe cholumikizira

Gulu lowongolera lawonongeka

Masitepe okonza:

Onani mphamvu yamagetsi

Bwezerani mayeso a chingwe cholumikizirana

Onani mawonekedwe a chizindikiro cha board board

VI. Chidule cha malingaliro osamalira

Kuzindikira mwadongosolo: Kuchokera pazosavuta mpaka zovuta, yang'anani kulumikizana kwakunja kaye kenako ndikuzama m'zigawo zamkati

Khodi yolakwika yofunika: Chepetsani kuchuluka kwa kafukufuku molingana ndi cholakwikacho

Kuwunika kwa Parameter: Tsimikizirani kuti zosintha zonse zikukwaniritsa zofunikira

Mayeso osinthira: Gwiritsani ntchito zida zodziwika bwino poyesa mayeso

Kusanthula zolemba: Khazikitsani fayilo yokonza zolakwika kuti mupeze zovuta zobwerezabwereza

Kupewa koyamba: Kusamalira pafupipafupi kumatha kupewa kupitilira 80% ya zolakwika zomwe wamba

VII. Malingaliro owongolera zida zosinthira

Mndandanda wa zida zosinthira:

Nozzle set (zosiyanasiyana)

Moduli ya jenereta ya vacuum

O-ring ndi seti yosindikizira

Servo motor (yopatula)

Module ya kamera

Kusintha kwa zigawo zosinthira:

Nozzle: Kutengera kuchuluka kwa ntchito, nthawi zambiri miyezi 3-6

O-ring: Sinthani chaka chilichonse

Jenereta ya vacuum: zaka 3-5 kapena ntchito ikawonongeka

Sitima yowongolera: Kupitilira zaka 3 kapena kuvala kowonekera

Kupyolera mu kumvetsetsa kwatsatanetsatane ndi njira zokonzetsera zolondola, mutha kuwonetsetsa kuti mutu wa ASM E BY SIPLACE CP12 umakhala ndi malo abwino kwambiri ogwirira ntchito ndikuwongolera magwiridwe antchito ndikuyika bwino.