ASM E BY SIPLACE CP12 placement head 03041228

What Is the ASM E BY SIPLACE CP12 Placement Head?

The ASM E BY SIPLACE CP12 placement head is a high-precision surface-mount technology (SMT) component designed for use in SIPLACE X machines series . It features fast and accurate component placement capabilities, advanced vision systems, and reliable vacuum technology. This head supports a wide range of components—from microchips to larger SMDs—making it ideal for modern electronics production lines seeking both flexibility and speed.

CP12 placement head Specifications

• Applicable Models: SIPLACE X series SMT machines

• Placement Speed: Up to 25,000 CPH (dependent on component type and machine configuration)

• Placement Accuracy: ±25μm @ 3σ

• Minimum Component Size: 0201 (0.25mm x 0.125mm)

• Maximum Component Size: 30mm x 30mm (dependent on nozzle type)

• Weight: Approximately 2.5 kg

• Operating Temperature: 15–35°C

• Humidity Range: 30–70% RH (non-condensing)

Structural Composition and Functions

1. Main Structure

• Shell Frame: Made of aluminum alloy; provides structural integrity and protection

• Spindle Drive System: Includes servo motor and precision bearings; enables Z-axis movement

• Vacuum System: Comprises vacuum generator, vacuum sensor, and pipelines for component pickup

• Vision System: High-resolution camera for component identification and alignment

• Nozzle Clamping Mechanism: Allows quick nozzle replacement through mechanical fixation

• Electronic Interface: Facilitates electrical communication with the host system

2. Core Accessories and Their Functions

Usage Precautions

Installation and Removal

• Always power off the machine before removing or installing the head

• Use dedicated tools and follow the operation manual strictly

• Confirm all electrical connectors are properly secured

Operating Environment

• Keep the workspace clean to avoid dust interference

• Maintain ambient temperature and humidity within defined limits

• Prevent exposure to vibration or electromagnetic disturbances

Daily Operation Guidelines

• Inspect vacuum system for leaks or pressure loss

• Match nozzle types to component sizes accurately

• Avoid extended periods of high-speed placement of large components

Safety Reminders

• Never perform maintenance while the head is in motion

• Routinely check cable condition for signs of wear

• Stop operation immediately upon detecting unusual noise or vibration

Maintenance Schedule

1. Daily Maintenance

• Wipe head surface with lint-free cloth to remove dust

• Measure and verify vacuum pressure

• Check each nozzle for clogs or wear when changing product lines

2. Weekly Maintenance

• Apply grease to Z-axis guide rail using recommended lubricant

• Tighten loose fasteners if any

• Clean camera lens using proper tools

3. Monthly Maintenance

• Inspect vacuum pipelines thoroughly

• Calibrate Z-axis height and placement force

• Test servo motor performance and response

4. Annual Maintenance

• Replace all O-rings and sealing elements

• Recalibrate the vision system completely

• Check bearing wear and replace if necessary

Common Faults and Maintenance Solutions

1. Vacuum-Related Faults

Symptoms: High rate of component pickup failures
Possible Causes:

• Low vacuum pressure

• Blocked or worn nozzles

• Leaky vacuum pipelines

Fixes:

• Verify vacuum generator configuration

• Clean or replace affected nozzles

• Test pipelines using a leak detector

Fault Code: E1410 (Vacuum timeout)
Resolutions:

• Check vacuum sensor connections

• Calibrate the vacuum sensor

• Inspect solenoid valve functionality

2. Mechanical Movement Faults

Symptoms: Abnormal or jerky Z-axis movement
Possible Causes:

• Lack of lubrication on linear guide

• Servo motor malfunction

• Encoder signal failure

Fixes:

• Clean and re-lubricate linear guide

• Check motor signal and power supply

• Inspect encoder connections and feedback accuracy

Fault Code: E1205 (Z-axis out of range)
Resolutions:

• Inspect mechanical limit switch

• Recalibrate Z-axis home position

• Adjust drive control parameters

3. Vision System Faults

Symptoms: Component recognition errors
Possible Causes:

• Dirty camera lens

• Faulty lighting system

• Corrupted calibration data

Fixes:

• Clean lens with anti-static swabs

• Confirm LED illumination levels

• Perform complete system calibration

Fault Code: E2103 (Camera communication error)
Resolutions:

• Check camera cable and port

• Restart the vision module

• Replace camera module if required

4. Electrical System Faults

Symptoms: Placement head not responding
Possible Causes:

• Power supply failure

• Damaged communication cable

• Faulty controller board

Fixes:

• Measure and confirm power input

• Replace data cables and test continuity

• Inspect control board LED status

Maintenance Best Practices

• Follow systematic diagnostics: Begin with basic external checks, then move inward

• Use fault codes to narrow troubleshooting scope

• Double-check all parameters against technical documentation

• Test with known working components to isolate issues

• Keep detailed logs to track recurring problems

• Prioritize preventive maintenance: It can prevent over 80% of known failures

Spare Parts Management Recommendations

Essential Spare Parts:

• Full nozzle set (all specifications)

• Vacuum generator module

• O-ring and seal kit

• Replacement servo motor

• Backup camera module

Replacement Cycle Suggestions:

• Nozzles: Every 3–6 months depending on usage frequency

• O-rings: Annually

• Vacuum Generator: Every 3–5 years or upon performance drop

• Guide Rails: Every 3+ years or upon visible wear

Proper use and maintenance of the ASM E BY SIPLACE CP12 placement head is essential to maintain optimal performance, reduce downtime, and improve product quality. Following a structured maintenance schedule and responding promptly to fault codes will ensure long-term reliability and efficiency in high-volume SMT production environments.

For professional support, spare parts, and consulting services, contact GEEKVALUE— your trusted partner in SMT excellence.

E BY SIPLACE CP12 placement head FAQ

1. What makes the CP12 different from other SIPLACE heads?

   The CP12 offers a balance of high-speed placement (up to 25,000 CPH) and ±25μm accuracy, making it versatile for both fine-pitch and standard components.

2. Can this head be installed on any SIPLACE X series model?

   Yes, the CP12 head is compatible with all SIPLACE X series machines. Please verify your machine’s firmware version for compatibility.

3. How often should I replace the nozzle or perform maintenance?

   Nozzles should typically be inspected every 3–6 months. Preventive maintenance is recommended daily, weekly, monthly, and annually based on the schedule provided.

4. What is the most common cause of vacuum failure?

   Most vacuum failures are due to nozzle clogging, pipeline leaks, or deteriorated seals. Regular inspection can prevent these issues.

5. Can I purchase spare parts directly from ReissDisplay?

   Yes. We offer genuine spare parts, including nozzles, servo motors, and vacuum modules. Contact our support team for a custom quote.