asm siemens smt gutora no gushyira imashini tx1

ASM TX1 ni imashini ishyira mu majwi imashini ishyira mu bikorwa yatangijwe na ASM Pacific Technology Co., Ltd., yagenewe kuvanga cyane, gukenera cyane mu buryo bukenewe mu buhanga bugezweho bwa elegitoroniki, kandi ikwiranye no gushyira ahantu hose kuva mu bice 0201 kugeza ku bice binini byihariye.

1.2 Ibisobanuro bya tekiniki

Icyiciro cya Parameter Icyerekezo cya tekiniki

Gushyira Ibyukuri ± 25μm @ 3σ (chip) / ± 35μm @ 3σ (QFP)

Umuvuduko ntarengwa wo gushyira 25.000 CPH (mubihe byiza)

Urwego rwo gutunganya ibice 0201 ~ 150 × 150mm (L × W)

Uburebure ntarengwa bwa 25mm

Ubushobozi bwo Kugaburira Kugera kuri 120 8mm yo Kugaburira

Ingano yubuyobozi 50 × 50mm ~ 510 × 460mm (L × W)

Ingano yimashini 1,450 × 1,350 × 1,450mm (L × W × H)

Uburemere hafi 1.800 kg

Ibisabwa ingufu 400VAC 3 -cyiciro 50 / 60Hz 15kVA

Ibisabwa byumuyaga bisabwa 5.5 ~ 6.5bar, Umuyaga mwiza kandi wumye

II. Ihame ryakazi hamwe na sisitemu yububiko

2.1 Ihame ryakazi

Kugenzura icyerekezo:

Moteri yumurongo itwara XY axis

Igipimo cyo hejuru cyo gufunga igipimo gifunze-kugenzura (gukemura 0.1μm)

Sisitemu yo kureba:

Kamera yo hejuru: 30MP kwisi yose CMOS

Kamera yo hepfo: 15MP + gupima uburebure bwa laser

Kuri tekinoroji

Igikorwa cyo gushyira:

Inyandiko

Umwanya wa PCB → gutoranya ibice → kuri-kuguruka hagati → uburebure bwerekana → gushyira neza → kugenzura ubuziranenge

2.2 Ubwubatsi bwa sisitemu

Sisitemu ya mashini:

Shira icyuma (coefficente yo kwagura ubushyuhe <0.8μm / m ℃)

Caribre fibre beam (kugabanya ibiro 30%)

Sisitemu y'amashanyarazi:

Ikwirakwizwa rya I / O.

Inganda-nyayo-Ethernet (EtherCAT)

Sisitemu ya software:

SIPLACE OS ishingiye kuri Windows 10 IoT

Shyigikira protokole ya OPC UA

III. Ibyiza byingenzi no guhanga udushya

3.1 Inyungu zo guhatanira isoko

Kuringaniza hagati yukuri n'umuvuduko:

Ikoranabuhanga ryihariye rya "SoftTouch" rigabanya kugabanura ibice

Dynamic Z-axis igenzura igera kuri 5μm z'uburebure

Ubushobozi bworoshye bwo gukora:

Guhindura umurongo byihuse (

Ibikoresho bivanze hamwe na kaseti ikoreshwa icyarimwe

Sisitemu yo guhitamo ubwenge:

Automatic laser kalibrasi yumwanya wa nozzle

Indishyi z'ubushyuhe algorithm (± 0.5μm / ℃)

3.2 Ingingo zo guhanga udushya

Sisitemu yo kugaburira ubwenge:

Gukurikirana imiterere yubuzima bwa Feida

Kubungabunga ibiryo byateganijwe

Igenzura ryimbere:

Gahunda ya gatatu yo gutondekanya umurongo uteganijwe

Guhagarika kunyeganyega algorithm

Sisitemu yo kwemeza ubuziranenge:

Isesengura ryibarurishamibare rya SPC kumurongo

3D igurisha paste yerekana interineti

IV. Ibiranga imikorere nigiciro cyagaciro

4.1 Imikorere yibanze

Gushyira hejuru-neza:

Shyigikira 01005

0.3mm ikibanza cyiza QFP itunganya ubushobozi

Gukoresha ubwenge:

Gukurikirana byikora byikora neza

Sisitemu yo gukwirakwiza sisitemu

Gukurikirana inzira:

Gukurikirana igihe nyacyo cyo kugenzura

Igikoresho cyikora polarite kugenzura

4.2 Agaciro k'umurongo

Gutezimbere neza: 20% byihuse kuruta ibisekuruza byabanjirije

Gutezimbere ubuziranenge: igipimo cyambere cyatsinze> 99.5%

Kugabanya ibiciro: igihe cyo guhindura umurongo cyagabanutseho 40%

Kuzamura ibintu byoroshye: Shyigikira NPI byihuse

V. Amakosa asanzwe hamwe no gutunganya ibisubizo

5.1 Amakosa yo gutondekanya no gutunganya

Urutonde rwimyandikire Ikosa Icyiciro gisanzwe cyo gutunganya

1xxx Ikosa rya sisitemu ya mashini Reba uburyo bwo kugenda / gusiga / imipaka ntarengwa

2xxx Icyerekezo cya sisitemu Ikosa Sukura lens / uhindure isoko yumucyo / reba kamera ihuza

3xxx Kugaburira sisitemu ikosa Kugenzura imiterere yabagabuzi / kugenzura umukandara wibikoresho / kalibrasi

4xxx Ikosa rya sisitemu ya Vacuum Menya umuyoboro wa vacuum / usukuye nozzle / reba solenoid valve

5xxx Igenzura rya sisitemu Ikosa Ongera utangire kugenzura / kugenzura imiterere ya FPGA / kuvugurura software

5.2 Imanza zisanzwe

E1205: Gutandukana kwa X-axis:

Impamvu zishoboka: gushimangira igipimo cyanduye / gutsindwa na moteri

Gukemura: Sukura igipimo cyo gusya → uhindure inkomoko → gerageza moteri ya moteri

E2310: Kamera yo hepfo ititaye:

Impamvu zishoboka: Z-axis uburebure bwa sensor drift

Gukemura: Kora kalibrasi yikora → Reba sensor ya laser

E3108: Guhagarika itumanaho ryabatanga:

Impamvu zishoboka: CAN bisi ya terminal irwanya kunanirwa

Gukemura: Reba terefone irwanya (120Ω) → Gerageza bisi ya bisi

VI. Sisitemu yo gufata neza

6.1 Gahunda yo kubungabunga ibidukikije

Ibikoresho byo gufata neza uburyo busanzwe

Imashini ya buri munsi isukura Imyenda idafite umukungugu + isuku ya IPA

Icyumweru Icyerekezo kiyobora ubugenzuzi bwa gari ya moshi Intoki zigenda neza

Ukwezi gusiga amavuta Koresha amavuta yihariye (Kluber ISOFLEX)

Buri gihembwe Kugenzura neza Koresha ikibaho gisanzwe

Igice cya buri mwaka cya sisitemu y'amashanyarazi igenzura Ikizamini cyo kurwanya / ikizamini cyo kurwanya ubutaka

Buri mwaka Byuzuye Kubungabunga Serivise yumwuga tekinike

6.2 Kubungabunga ibice byingenzi

Umuhanda wa gari ya moshi:

Isuku: Koresha umwenda utagira lint + umukozi udasanzwe wo gukora isuku

Amavuta: Amavuta ashingiye kuri Litiyumu, yuzuza buri mezi 3

Sisitemu ya Vacuum:

Akayunguruzo: Simbuza buri masaha 500

Umuyoboro: Kumenyekanisha buri kwezi

Sisitemu nziza:

Gusukura Lens: Koresha ikaramu ya lens buri cyumweru

Isoko ryumucyo kalibrasi: Ukwezi kumurika

VII. Amakosa asanzwe hamwe nibitekerezo byo kubungabunga

7.1 Uburyo bwo gusuzuma amakosa

inyandiko

Ikintu kibi → Kwemeza amakosa ya HMI test Ikizamini cyo kwigunga cya sisitemu → Gupima ibimenyetso → Gusimbuza ibice ver Kugenzura imikorere

7.2 Gukemura ibibazo bisanzwe

Gushyira ahabigenewe:

Igenzura: kamera ya kamera → nozzle kwambara → PCB ifata

Gahunda yo gufata neza: gusubiramo → gusimbuza nozzle → guhindura imiterere

Igipimo kinini cyo guta:

Igenzura: vacuum detection height uburebure bwibigize position umwanya wo kugaburira

Gahunda yo gufata neza: isuku nozzle → guhindura uburebure bwa pick → kalibateri

Imashini urusaku rudasanzwe:

Igikorwa cyo kugenzura: umurongo uyobora → guhagarika umukandara → gutwara moteri

Gahunda yo gufata neza: kuyobora isuku → guhindura impagarara → gusimbuza gutwara

VIII. Kubungabunga no kuzamura ibitekerezo

8.1 Ingamba zo kubungabunga buhoro buhoro

Urwego Amakosa Ubwoko bwo Gusubiza Igihe gikenewe

L1 Ibibazo byimikorere Urwego rwabakozi ako kanya

L2 Kunanirwa byoroshye ibyuma Mugihe cyamasaha 4 umutekinisiye muto

L3 Sisitemu igoye kunanirwa Mugihe cyamasaha 24 injeniyeri mukuru

L4 Ibice byananiranye Mugihe cyamasaha 48 Uruganda rukora ubuhanga bwa tekiniki

8.2 Kuzamura ibyifuzo byiza

Kuzamura ibyuma:

Guhitamo guhitamo neza-neza umutwe (± 15μm)

Kuzamura kamera 10MP yihuta

Kuzamura porogaramu:

Shyiramo ibikoresho bigezweho byo kugenzura

Gushoboza AI gushyira muburyo bwiza algorithm

Kwishyira hamwe kwa sisitemu:

Imigaragarire hamwe na sisitemu ya MES / ERP

Menya imikorere ya kure yo gusuzuma

IX. Ubwihindurize bwikoranabuhanga hamwe nu mwanya uhagaze ku isoko

9.1 Inzira yo gusubiramo ibicuruzwa

2018: Isohora rya TX1 verisiyo yibanze

2020: Kuzamura sisitemu yo kugenzura ibikorwa

2022: Sisitemu yo kugaburira ubwenge

2024 (igenamigambi): AI igaragara neza verisiyo

9.2 Kugereranya ibicuruzwa birushanwe

Ibipimo ASM TX1 Ibicuruzwa birushanwe Igicuruzwa B.

Gushyira neza ± 25μm ± 30μm ± 35μm

Umuvuduko ntarengwa 25k CPH 23k CPH 20k CPH

Guhindura umurongo

Gukoresha ingufu 0.9kW / kCPH 1.2kW / kCPH 1.5kW / kCPH

Urwego rwubwenge Urwego rwo hejuru rwibanze

X. Incamake nibikorwa byiza

10.1 Ibyifuzo byo gukoresha

Kugenzura ibidukikije:

Ubushyuhe: 23 ± 2 ℃

Ubushuhe: 50 ± 10% RH

Kunyeganyega: <0.5G (5-200Hz)

Ibisobanuro bikoreshwa:

Shyushya iminota 15 buri munsi

Wibike ibipimo byimashini buri gihe

Koresha ibikoreshwa byumwimerere

Amahugurwa y'abakozi:

Amahugurwa yemewe y'abakozi (iminsi 3)

Amasomo meza yo kubungabunga (iminsi 5)

10.2

ASM TX1 irakwiriye cyane cyane:

Gukora ibikoresho bya elegitoroniki

Ibikoresho bya elegitoroniki yo mu rwego rwo hejuru

Ibikoresho byubuvuzi guteranya ibikoresho

Ikirere cya elegitoroniki

Ibikoresho by'itumanaho 5G

Binyuze mu micungire yubuhanga no guhanga udushya, TX1 irashobora kwemeza:

Igipimo cyo gukoresha ibikoresho> 90%

Hagati yigihe hagati yo gutsindwa> amasaha 5.000

Kugabanya ibiciro byuzuye byo gukora 25%

Birasabwa ko abakoresha bashiraho uburyo bwuzuye bwo gukumira no gukomeza ubufatanye bwa hafi ninkunga ya tekinike ya ASM kugirango bakine neza imikorere yibikoresho kandi babone inyungu nziza kubushoramari.