asm siemens smt okulonda n'okuteeka ekyuma tx1

ASM TX1 kyuma kya modulo ekituufu eky’okuteeka ebintu ekyatongozebwa ASM Pacific Technology Co., Ltd., ekyakolebwa olw’obwetaavu bw’okuteeka mu ngeri ey’okutabula ennyo, mu ngeri entuufu ennyo mu kukola ebyuma eby’omulembe, era nga kisaanira okuteeka mu bujjuvu okuva ku bitundu 0201 okutuuka ku bitundu ebinene eby’enkula ey’enjawulo.

1.2 Ebikwata ku by’ekikugu

Parameter Category Ebiraga eby’ekikugu

Obutuufu bw’okuteeka ±25μm @3σ (chip) / ±35μm @3σ (QFP)

Sipiidi esinga obunene ey’okuteeka 25,000 CPH (mu mbeera ennungi)

Ekitundu Okukola Range 0201 ~ 150 × 150mm (L × W)

Obugulumivu bw’ekitundu ekisinga obunene 25mm

Obusobozi bw’okuliisa Okutuuka ku bifo 120 eby’okuliisa ebya mm 8

Sayizi y'olubaawo 50 × 50mm ~ 510 × 460mm (L × W)

Sayizi y’ekyuma 1,450×1,350×1,450mm (L×W×H)

Obuzito Nga kkiro 1,800

Amaanyi Ageetaagisa 400VAC 3-phase 50/60Hz 15kVA

Ebyetaago by'empewo enyigirizibwa 5.5 ~ 6.5bar, Empewo ennyonjo era enkalu

II. Enkola y’emirimu n’Enzimba y’enkola

2.1 Omusingi omukulu ogw’emirimu

Okufuga entambula:

Linear motor evuga ekisiki kya XY

High-precision grating minzaani closed-loop okufuga (okusalawo 0.1μm)

Enkola y’okulaba:

Kkamera egenda waggulu: 30MP global shutter CMOS

Kkamera egenda wansi: 15MP+ laser okupima obugulumivu

Tekinologiya w’okussa wakati ku nnyonyi

Enkola y’okuteeka abantu mu bifo:

Okuwandiika obubaka

Okuteeka PCB mu kifo → okulonda ebitundu → okuteeka wakati mu nnyonyi → okuzuula obuwanvu → okuteekebwa mu ngeri entuufu → okukakasa omutindo

2.2 Enzimba y’enkola

Enkola y’ebyuma:

Omusingi gw’ekyuma ekisuuliddwa (omugerageranyo gw’okugaziwa kw’ebbugumu <0.8μm/m°C)

Carbon fiber beam (okukendeeza ku buzito bwa 30%) .

Enkola y’amasannyalaze:

Okufuga I/O okusaasaanyizibwa

Ethernet y’amakolero mu kiseera ekituufu (EtherCAT) .

Enkola ya pulogulaamu:

SIPLACE OS yeesigamiziddwa ku Windows 10 IoT

Awagira enkola y'empuliziganya eya OPC UA

III. Ebirungi ebikulu n’obuyiiya mu tekinologiya

3.1 Enkizo mu kuvuganya mu katale

Enzikiriziganya wakati w’obutuufu n’obwangu:

Tekinologiya ow'enjawulo ow'okuteeka "SoftTouch" akendeeza ku kubuuka kw'ebitundu

Dynamic Z-axis control etuuka ku ±5μm obuwanvu obutuufu

Obusobozi bw’okufulumya obukyukakyuka:

Okukyusa layini amangu (

Mixed material tray ne reel tape ebikozesebwa omulundi gumu

Enkola ey’amagezi ey’okupima:

Okupima layisi mu ngeri ey’otoma ey’ekifo ky’entuuyo

Enkola y’okuliyirira ebbugumu (±0.5μm/°C) .

3.2 Ensonga z’obuyiiya mu by’ekikugu

Enkola ey’amagezi ey’okuliisa:

Okulondoola embeera y'ebyobulamu mu Feida

Okulabirira emmere ey’okuteebereza

Okufuga entambula okw’omulembe:

Enteekateeka y’entambula ey’omutendera ogw’okusatu

Enkola y’okuziyiza okukankana

Enkola y’okukakasa omutindo:

Okwekenenya ebibalo bya SPC ku yintaneeti

3D solder paste okuzuula interface

IV. Ebintu ebikola n’omuwendo gw’okukozesa

4.1 Emirimu emikulu

Okuteekebwa mu ngeri entuufu ennyo:

Okuwagira 01005 okuteeka ebitundu

0.3mm fine pitch QFP obusobozi okukola

Okulongoosa mu ngeri ey’amagezi:

Okulongoosa omutendera gw’okuteeka mu ngeri ey’otoma

Enkola y’okusaasaanya otomatiki mu nozzle

Okulondoola enkola:

Okulondoola amagye agateekebwa mu kiseera ekituufu

Okukakasa polarity y’ebitundu mu ngeri ey’otoma

4.2 Omuwendo gwa layini y’okufulumya

Okulongoosa mu bulungibwansi: 20% mangu okusinga omulembe ogwasooka ogw’ebika

Okulongoosa omutindo: omuwendo gw’okuyita mu kitundu ekisooka>99.5%

Okukendeeza ku nsaasaanya: obudde bw’okukyusa layini bukendeezeddwa ebitundu 40%

Okulongoosa mu kukyukakyuka: Okuwagira NPI okuyingiza amangu

V. Ensobi eza bulijjo n’okugonjoola ebizibu mu kukola

5.1 Okugabanya koodi y’ensobi n’okukola

Code series Ekika ky’ensobi Ebipimo by’okukola ebya bulijjo

1xxx Ensobi mu nkola y’ebyuma Kebera enkola y’entambula/okusiiga/ekkomo ly’ebyuma

2xxx Ensobi mu nkola y’okulaba Yoza lenzi/kaliba ensibuko y’ekitangaala/kebera okuyungibwa kwa kamera

3xxx Ensobi mu nkola y’okuliisa Kakasa embeera y’okuliisa/kebera okupima kw’omusipi gw’ebintu/sensa

4xxx Ensobi mu nkola ya vacuum Zuula payipu ya vacuum/yonja nozzle/kebera vvaalu ya solenoid

5xxx Ensobi mu nkola y'okufuga Ddamu okutandika ekifuga/kebera embeera ya FPGA/okulongoosa firmware

5.2 Emisango egy’ensobi egya bulijjo

E1205: Okukyama kw’ekifo kya X-axis:

Ekiyinza okuvaako: obucaafu bwa grating scale/linear motor okulemererwa

Enkwata: Yoza minzaani ya grating → kalibrate ensibuko → okugezesa current ya motor

E2310: Kkamera egenda wansi okuva mu focus:

Ekiyinza okuvaako: Z-axis height sensor drift

Enkwata: Kola okupima essira mu ngeri ey’otoma → Kebera sensa ya layisi

E3108: Okutaataaganyizibwa kw’empuliziganya ya feeder:

Ekiyinza okuvaako: CAN bus terminal resistor okulemererwa

Enkwata: Kebera resistor ya terminal (120Ω) → Gezesa waveform ya bus

VI. Enkola y’okuddaabiriza

6.1 Enteekateeka y’okuddaabiriza okuziyiza

Ebintu by’okuddaabiriza enzirukanya Enkola eya bulijjo

Buli lunaku Okuyonja kungulu kw’ekyuma Olugoye olutaliimu nfuufu + Okwoza IPA

Weekly Motion guide rail inspection Okukebera entambula mu ngalo Obugonvu

Buli mwezi Okusiiga okujjuvu Kozesa giriisi ey’enjawulo (Kluber ISOFLEX) .

Okukakasa obutuufu buli luvannyuma lwa myezi esatu Kozesa olubaawo lw’okupima olwa mutindo

Semi-annual Okukebera enkola y’amasannyalaze Okugezesa insulation/ground resistance test

Buli mwaka Okuddaabiriza okujjuvu Manufacturer professional technical service

6.2 Okuddaabiriza ebitundu ebikulu

Eggaali y’omukka elungamya linear:

Okwoza: Kozesa olugoye olutaliimu bbugumu + eddagala ery’enjawulo ery’okwoza

Okusiiga: Ggiriisi erimu lithium, zzaamu buli luvannyuma lwa myezi 3

Enkola ya vacuum:

Filter: Kikyuse buli luvannyuma lwa ssaawa 500

Payipu: Okuzuula ebikulukuta buli mwezi

Enkola y’amaaso:

Okwoza lenzi: Kozesa ekkalaamu ya lenzi buli wiiki

Okupima ensibuko y’ekitangaala: Okuzuula okwaka kwa buli mwezi

VII. Ensobi eza bulijjo n’ebirowoozo by’okuddaabiriza

7.1 Enkola y’okuzuula ensobi

okuwandiika obubaka

Ekintu ekirabika ensobi → Okukakasa ensobi ya HMI → Okugezesa okwawula enkola entono → Okupima obubonero → Okukyusa ebitundu → Okukakasa emirimu

7.2 Okugonjoola ebizibu ebya bulijjo

Okukyusakyusa mu kuteekebwa:

Enkola y’okukebera: okupima kkamera → okwambala entuuyo → okusiba PCB

Enteekateeka y’okuddaabiriza: okuddamu okupima → zzaawo entuuyo → okutereeza ekintu ekinyweza

Omuwendo gw’okusuula ogwa waggulu:

Enkola y’okukebera: okuzuula empewo → obuwanvu bw’ekitundu → ekifo we kiriisa

Enteekateeka y’okuddaabiriza: entuuyo ennyonjo → tereeza obuwanvu bw’okusitula → kaliba feeder

Amaloboozi agatali ga bulijjo ag’ekyuma:

Enkola y’okukebera: linear guide → okusika omusipi → motor bearing

Enteekateeka y’okuddaabiriza: omulagirizi omuyonjo → tereeza tension → zzaawo bbeeri

VIII. Ebiteeso ku ndabirira n’okulongoosa

8.1 Enkola y’okuddaabiriza mpolampola

Omutendera Ekika ky’ensobi Obudde bw’okuddamu Obukugu obwetaagisa

L1 Ebizibu by’emirimu Omutendera gw’Omuddukanya ogw’amangu

L2 Okulemererwa kwa hardware okwangu Mu ssaawa 4 Omukugu omuto

L3 Enkola enzibu okulemererwa Mu ssaawa 24 Yinginiya omukulu

L4 Core component failure Mu ssaawa 48 Omukugu mu by’ekikugu Omukozi

8.2 Ebiteeso by’okulongoosa okulongoosa

Okulongoosa mu byuma ebikozesebwa mu kukola ebintu:

Omutwe gw’okuteeka ogw’obutuufu obw’amaanyi obw’okwesalirawo (±15μm) .

Yongera ku kkamera ya sipiidi ya 10MP

Okulongoosa pulogulaamu za kompyuta:

Teeka ekisenge ky’okufuga enkola ey’omulembe

Ssobozesa enkola y'okulongoosa okuteeka AI

Okugatta enkola:

Enkolagana n’enkola ya MES/ERP

Realize omulimu gw'okuzuula okuva ewala

IX. Enkulaakulana ya tekinologiya n’okuteekebwa mu katale

9.1 Ekkubo ly’okuddiŋŋana ebintu

2018: Okufulumya enkyusa ya TX1 basic

2020: Okulongoosa enkola y'okufuga entambula

2022: Enkola y’okuliisa ey’amagezi ekwataganye

2024 (okuteekateeka): Enkyusa ya AI erongooseddwa mu kulaba

9.2 Okugeraageranya ebintu mu kuvuganya

Parameters ASM TX1 Ekintu ekivuganya A Ekintu ekivuganya B

Obutuufu bw’okuteeka ±25μm ±30μm ±35μm

Sipiidi esinga obunene 25k CPH 23k CPH 20k CPH

Obudde bw’okukyusa layini

Amasoboza agakozesebwa obulungi 0.9kW/kCPH 1.2kW/kCPH 1.5kW/kCPH

Omutendera gw’amagezi Advanced Intermediate Basic

X. Mu bufunze n’enkola ennungi

10.1 Ebiteeso ku nkozesa

Okufuga obutonde bw’ensi:

Ebbugumu: 23±2°C

Obunnyogovu: 50±10% RH

Okukankana: <0.5G (5-200Hz)

Ebikwata ku nkola y’emirimu:

Bulijjo giteeke okumala eddakiika 15

Back up ebyuma parameters buli kiseera

Kozesa ebikozesebwa eby’olubereberye

Okutendeka abakozi:

Okutendekebwa kw’abaddukanya emirimu okukakasibwa (ennaku 3) .

Omusomo gw'okuddaabiriza ogw'omulembe (ennaku 5) .

10.2 Ebisuubirwa mu kusaba

ASM TX1 esaanira nnyo:

Okukola ebyuma ebikozesebwa mu mmotoka

Ebyuma ebikozesebwa mu byuma bikalimagezi eby’omulembe

Ebikozesebwa mu by’obujjanjabi okukuŋŋaanya mu byuma bikalimagezi

Ebyuma by’ebyuma eby’omu bwengula

Ebyuma by’empuliziganya ebya 5G

Okuyita mu nzirukanya ya ssaayansi ey’okuddaabiriza n’okuyiiya mu tekinologiya, TX1 esobola okukakasa nti:

Omuwendo gw'okukozesa ebyuma>90%

Obudde obutegeeza wakati w’okulemererwa>essaawa 5,000

Okukendeeza ku nsaasaanya y’emirimu mu bujjuvu ebitundu 25%

Kirungi abakozesa okuteekawo enkola enzijuvu ey’okuddaabiriza okuziyiza n’okukuuma enkolagana ey’oku lusegere n’obuyambi obw’ekikugu bwa ASM okuwa omuzannyo omujjuvu ku nkola y’ebyuma n’okufuna amagoba agasinga obulungi ku nsimbi ze bataddemu.