asm siemens smt pick and place machine tx1

ASM TX1 waa mashiinka meelaynta modular-sare sax ah oo ay soo bandhigtay ASM Pacific Technology Co., Ltd., oo loogu talagalay isku-dhafka sare, baahida meelaynta saxda ah ee wax soo saarka elektaroonigga ah ee casriga ah, oo ku habboon meeleyn buuxda oo ka socota qaybaha 0201 ilaa qaybo waaweyn oo qaabaysan.

1.2 Tilmaamaha Farsamada

Tilmaamayaasha Farsamada Qaybta Parameter

Xaqiijinta Meelaynta ± 25μm @3σ (chip) / ± 35μm @3σ (QFP)

Xawaaraha meelaynta ugu badan waa 25,000 CPH (xaruudaha ugu fiican)

Xaddiga Habaynta Qaybaha 0201~150×150mm (L×W)

Dhererka Qaybaha ugu badan 25mm

Awoodda Quudinta Ilaa 120 8mm Saldhigyada Quudinta

Cabirka looxa 50×50mm ~ 510×460mm (L×W)

Cabbirka Mashiinka 1,450×1,350×1,450mm (L×W×H)

Miisaanka Ku saabsan 1,800kg

Shuruudaha Korontada 400VAC 3-waji 50/60Hz 15kVA

Shuruudaha Hawada Culayska ah 5.5 ~ 6.5bar, Hawo Nadiifi oo Qalalan

II. Mabaadi'da Shaqada iyo Qaab-dhismeedka Nidaamka

2.1 Mabda'a shaqada ee asaasiga ah

Xakamaynta dhaqdhaqaaqa:

Matoorka toosan wuxuu wadaa dhidibka XY

Xakamaynta daloollada ee cabbirka saxan-sare ee saxda ah (xalka 0.1μm)

Nidaamka aragga:

Kamarada sare: 30MP shutter caalami ah CMOS

Kamarada hoose: 15MP+ cabbirka dhererka laser

Farsamada udub dhexaad u ah duulimaadka

Habka meelaynta:

Qoraal

Meelaynta PCB → qaybinta → udub dhexaadka duulimaadka → ogaanshaha dhererka → meelaynta saxda ah → xaqiijinta tayada

2.2 Qaab dhismeedka nidaamka

Nidaamka makaanikada:

Saldhigga birta ah (isku xidhka balaadhinta kulaylka <0.8μm/m℃)

Laydhka kaarboonka (miisaanka dhimista 30%)

Nidaamka korantada:

Kantaroolka I/O ee la qaybiyay

Waqtiga-dhabta ah ee warshadaha Ethernet (EtherCAT)

Nidaamka Software:

SIPLACE OS wuxuu ku salaysan yahay Windows 10 IoT

Waxay taageertaa borotokoolka isgaarsiinta OPC UA

III. Faa'iidooyinka asaasiga ah iyo hal-abuurka farsamada

3.1 Faa'iidada tartanka suuqa

Dheelitirka saxnaanta iyo xawaaraha:

Tignoolajiyada meelaynta "SoftTouch" ee gaarka ah waxay yaraynaysaa soo kabashada qaybaha

Xakamaynta dhidibka Z-dhaqdhaqaaqa waxay gaadhaysaa saxnaanta dhererka ± 5μm

Awood wax-soo-saar dabacsan:

Beddelka khadka degdega ah (<15 daqiiqo oo buuxa moodka mashiinka beddelka)

Saxaarad walxo isku dhafan iyo sharooto gariiradda ayaa la isticmaalay isku mar

Nadaamka sixid garaadka:

Si toos ah u habeynta laysarka ee booska sanbabada

Algorithm ee magdhowga heerkulka (± 0.5μm/℃)

3.2 Qodobbada hal-abuurka farsamada

Nidaamka quudinta caqliga:

la socodka xaalada caafimaad ee Feida

Dayactirka quudinta saadaalinta

Xakamaynta dhaqdhaqaaqa horumarsan:

Qorshaynta qalooca dhaqdhaqaaqa-dalabka saddexaad

algorithm xakamaynta gariirka

Nidaamka hubinta tayada:

Falanqaynta tirakoobka SPC ee khadka tooska ah

3D alxanka ogaanshaha koollada

IV. Tilmaamaha shaqaynta iyo qiimaha codsiga

4.1 Hawlaha muhiimka ah

Meelaynta saxda ah:

Taageerada meelaynta 01005 qayb

0.3mm garoon ganaax QFP awoodda processing

Hagaajinta caqliga:

Si toos ah u hagaajinta isku xigxiga meelaynta

Nozzle si toos ah qaybinta

Habka la socodka:

Kormeerka xoogga meelaynta-waqtiga dhabta ah

Xaqiijinta kala-soocidda qaybaha tooska ah

4.2 Qiimaha khadka wax soo saarka

Horumarinta hufnaanta: 20% ka dhakhso badan jiilkii hore ee moodooyinka

Horumarinta tayada: heerka gudbinta qaybta koowaad>99.5%

Qiimaha dhimista: wakhtiga beddelka khadka ayaa la dhimay 40%

Kordhinta dabacsanaanta: Taageer NPI soo dejinta degdega ah

V. Khaladaadka caadiga ah iyo xalalka habaynta

5.1 Qalad kala soocidda iyo habaynta koodka

Qaybta qaladka ee taxanaha ah Tallaabooyinka habaynta caadiga ah

1xxx Khaladka nidaamka makaanikada Hubi habka dhaqdhaqaaqa / saliidda / xadka makaanikada

2xxx Khaladka nidaamka aragga Nadiifi muraayadaha/ilaalinta isha iftiinka/hubi xidhiidhka kamarada

3xxx Khaladka nidaamka quudinta xaqiiji heerka quudiyaha/hubi suunka agabka/habaynta dareemayaasha

4xxx vacuum system qaladka Soo hel dhuumaha faakuumka/bukaynta nadiifka ah/hubi waalka solenoid

5xxx qaladka nidaamka xakamaynta Dib u bilaw kontaroolaha/hubi heerka FPGA/cusboonaysiinta firmware-ka

5.2 Kiisaska khaldan ee caadiga ah

E1205: leexashada booska dhidibka X:

Sababta suurtogalka ah: wasakhowga miisaanka daaqa/matoorka toosan

Xakamaynta: Nadiifi miisaanka graynta → cabbir asalka → tijaabi matoorka hadda socda

E2310: Kamarada hoose oo aan diirada la saarin:

Sababta suurtogalka ah: dhididka Z-axis oo qulqulaya

Xakamaynta: Samee toosinta diiradda → Hubi dareeraha laysarka

E3108: Isgaarsiin kala go'a

Sababta suurtogalka ah: CAN baska iska caabbinta terminalka

Xakamaynta: Hubi iska caabiyaha terminal (120Ω) → Tijaabi qaabka hirarka baska

VI. Nidaamka dayactirka

6.1 Qorshaha dayactirka ka hortagga

Alaabta Dayactirka Wareegga Habka caadiga ah

Nadiifinta mashiinka maalinlaha ah ee dusha sare ee maro aan boodh lahayn + Nadiifinta IPA

Kormeerka Hagaha Dhaqdhaqaaqa Todobaadlaha ah ee kormeerka tareenka ee gacanta

Siideynta Dhameystiran ee Bil kasta Isticmaal dufan gaar ah (Kluber ISOFLEX)

Xaqiijinta Saxnaanta Saddex-biloodlaha ah Isticmaal guddiga cabbirka caadiga ah

Semi-sanadlaha Kormeerka nidaamka Korontada tijaabada dahaarka / tijaabada caabbinta dhulka

Adeegga farsamada ee soo saaraha dayactirka dhammaystiran ee sannadlaha ah

6.2 Dayactirka qaybaha muhiimka ah

Xadiidka hagaha toosan:

Nadiifinta: Isticmaal maro-free + wakiilka nadiifinta gaarka ah

Saliid: Dufan ku salaysan lithium, buuxi 3dii biloodba mar

Nidaamka faaruqinta:

Shaandhee: Beddel 500 saacadood kasta

Dhuunta: Ogaanshaha dheecaanka bil kasta

Nidaamka indhaha:

Nadiifinta muraayadaha: Isticmaal qalinka muraayadda toddobaad kasta

Isha iftiinka: Ogaanshaha dhalaalka bisha

VII. Cilladaha caadiga ah iyo fikradaha dayactirka

7.1 Habka ogaanshaha cilladda

qoraal

Dhacdada qaladka → Xaqiijinta qaladka HMI → Tijaabada go'doominta nidaamka hoose → Cabbirka calaamada → Beddelka qaybaha → Xaqiijinta shaqada

7.2 Cilad-raadinta caadiga ah

Dejinta meelaynta:

Habka kormeerka: hagaajinta kamarada → xidhashada sanka → PCB xirida

Qorshaha dayactirka: dib u habeyn → Beddel sanbabada → hagaajin qalabka

Heerka tuurista sare:

Habka kormeerka: ogaanshaha faakuumka → dhererka qaybta → booska quudinta

Qorshaha dayactirka: biibiile nadiif ah → hagaajin dhererka qaadista → cabbir quudiyaha

Mashiinka buuqa aan caadiga ahayn:

Habka kormeerka: hagaha toosan → kacsanaanta suunka → qaadista matoorka

Qorshaha dayactirka: hage nadiif ah → hagaajin xiisadda → beddel xajinta

VIII. Talooyinka dayactirka iyo cusboonaysiinta

8.1 Istaraatiijiyada dayactirka tartiib tartiib ah

Nooca Qaladka Heerka Wakhtiga jawaabta xirfadaha loo baahan yahay

L1 Dhibaatooyinka shaqada Heerka hawl wadeenka degdega ah

L2 Qalab fudud oo xumaaday 4 saacadood gudahood farsamayaqaan Junior

L3 Nidaamka isku dhafan ee fashilka 24 saacadood gudahood Injineer sare

L4 Qaybta Xudunta oo fashilantay 48 saacadood gudahood Taageero farsamo oo soo saaraha ah

8.2 Kor u qaadida talooyinka hagaajinta

Casriyeynta qalabka:

Madaxa meelaynta saxda ah ee ikhtiyaariga ah (± 15μm)

Kor u qaad ilaa 10MP kamarad xawaaraheeda sare leh

cusboonaysiinta software:

Ku rakib suunka kantaroolka sare ee nidaamka

Daree meelaynta AI algorithm

Isdhexgalka nidaamka:

Interface leh nidaamka MES/ERP

Aqoonsiga shaqada fog ee ogaanshaha

IX. Kobcinta tignoolajiyada iyo meelaynta suuqa

9.1 Dariiqa wax soo saarka

2018: Siideynta TX1 nooca aasaasiga ah

2020: Kor u qaad nidaamka xakamaynta dhaqdhaqaaqa

2022: Nidaamka quudinta caqliga oo isku dhafan

2024 (qorshayn): AI muuqaal la xoojiyey

9.2 Isbarbardhigga alaabta tartanka

Halbeegyada ASM TX1 Alaabta tartanka A Alaabta tartanka B

Saxnaanta meelaynta ± 25μm ± 30μm ± 35μm

Xawaaraha ugu badan 25k CPH 23k CPH 20k CPH

Waqtiga beddelka khadka <15 daqiiqo 25 daqiiqo 30 daqiiqo

Waxtarka tamarta tamarta 0.9kW/kCPH 1.2kW/kCPH 1.5kW/kCPH

Heerka sirdoonka Advanced Dhexe aasaasiga ah

X. Soo koobid iyo dhaqamada ugu wanagsan

10.1 Talooyinka isticmaalka

Xakamaynta deegaanka:

Heerkulka: 23± 2℃

Qoyaanka: 50± 10% RH

Gariir: <0.5G (5-200Hz)

Tilmaamaha hawlgalka:

Kuleyl 15 daqiiqo maalin kasta

Si joogto ah u samee cabbirada mashiinka

Isticmaal alaabta asalka ah

Tababarka shaqaalaha:

Tababar hawlwadeen ah oo shahaado ah (3 maalmood)

Koorso dayactir heer sare ah (5 maalmood)

10.2 Codsiga rajada

ASM TX1 ayaa si gaar ah ugu habboon:

Wax-soo-saarka elektarooniga ah ee baabuurta

Qalabka elektiroonigga ah ee macaamiisha ah

Qalabka elektaroonigga ah ee qalabka caafimaadka

Aerospace electronics

Qalabka isgaarsiinta 5G

Iyada oo loo marayo maareynta dayactirka sayniska iyo hal-abuurka tignoolajiyada, TX1 waxay xaqiijin kartaa:

Heerka isticmaalka qalabka>90%

Waqtiga celceliska u dhexeeya guuldarrooyinka>5,000 saacadood

Dhimista kharashka hawlgalka oo dhamaystiran 25%

Waxaa lagu talinayaa in dadka isticmaala ay dhisaan nidaam dayactir ka hortag ah oo dhammaystiran oo ay sii wadaan wadashaqeyn dhow oo leh taageerada farsamada ASM si ay si buuxda u ciyaaraan waxqabadka qalabka oo ay u helaan soo celinta ugu wanaagsan ee maalgashiga.