ASM Feeder with sensor 12MM 00141391

ASM SMT machine 12MM with sensor feeder (model: 00141391) is a high-precision feeding device designed for SMT production lines, suitable for 12mm wide roll component tape. The feeder integrates advanced sensing technology to ensure the stability and accuracy of component supply, and is an indispensable key accessory in modern electronic manufacturing.

2. Product advantages

High-precision feeding: adopts precision mechanical structure design to ensure accurate feeding step each time, and the error is controlled within ±0.05mm

Intelligent sensing system: built-in high-sensitivity sensor, real-time Monitoring of tape status and component position

Wide compatibility: adapt to a variety of ASM series SMT machines, such as ASM SIPLACE X series, D series, etc.

Strong durability: key components are made of wear-resistant alloy materials, with a service life of more than 5 million times

Quick material change design: humanized material belt fixing mechanism, shortening the downtime of material change

Energy saving and environmental protection: low power consumption design, more than 30% energy saving compared with traditional feeder

III. Technical features

Mechanical structure features

Compact design, size is 150mm×45mm×60mm

Dual guide rail feeding mechanism to ensure smooth operation of the material belt

Precision gear transmission system, transmission ratio 16:1

Adjustable material pressing device, suitable for different thickness of material belt

Electronic system features

Use Hall effect sensor, non-contact detection

Response time <1ms

Working voltage 24VDC±10%

Protection level IP54, anti-electromagnetic interference

IV. Working principle

Power transmission: The main control system of the SMT machine drives the stepper motor inside the flyer through an electrical signal

Material tape advancement: The motor drives the feeding ratchet through the gear set, and advances a material level each time it rotates a fixed angle (usually 7.5°)

Position detection: The sensor monitors the hole position of the material tape in real time to confirm the feeding status

Feedback control: Feedback the detection signal to the SMT machine control system to form a closed-loop control

Component exposure: When the material tape advances to the specified position, the stripping knife slightly lifts the cover tape to make the component in a visible position Suction status

V. Core functions

Precise feeding: Stable delivery of components according to the program-set step distance

Lack of material alarm: Early warning when the material belt is about to run out

Material belt status monitoring: Detect whether the material belt is stuck, twisted or broken

Component presence detection: Confirm whether there are components at each material position

Automatic correction: Automatic compensation for slight feeding deviations

Data recording: Record operating data such as feeding times and alarm information

VI. Precautions for use

Installation specifications

Ensure that the feeder and the placement machine interface are completely matched before tightening the fixing screws

Check whether the electrical connector is plugged in place to avoid virtual connection

Material belt loading

Check whether the material belt has Deformation or damage

Ensure that the material belt is straight and not twisted in the guide rail

Correctly set the position of the material belt width adjustment lever

Parameter setting

Correctly set the feeding step distance according to the component specifications (usually 4mm or 2mm)

Set the appropriate feeding force to avoid being too tight or too loose

Daily operation

Avoid forced manual intervention when the feeder is running

Regularly clean the dust and debris on the material belt path

Perform the "feed reset" operation first when changing the material belt

Environmental requirements

Working temperature 10-40℃, humidity 30-70%RH

Avoid using in dusty, oily or strong electromagnetic interference environments

VII. Common error messages and solutions

Error code Error description Possible cause Solution

E001 Feeding timeout 1. The material belt is stuck

2. Motor failure

3. Sensor failure 1. Check the material belt path

2. Test the motor power supply

3. Clean or replace the sensor

E002 No material alarm 1. The material belt is used up

2. Sensor misjudgment

3. The signal line is loose 1. Replace the new material belt

2. Adjust the sensor sensitivity

3. Check the connection line

E003 Feeding is not in place 1. Step setting error

2. Mechanical resistance is too large

3. Insufficient drive voltage 1. Check program parameters

2. Lubricate the guide rail

3. Check the power output

E004 Sensor failure 1. Sensor contamination

2. Circuit board damage

3. Signal interference 1. Clean the sensor window

2. Check the PCB

3. Install shielding

E005 Temperature is too high 1. Continuous overload

2. Poor heat dissipation

3. Ambient temperature is high 1. Stop cooling

2. Clean the heat dissipation holes

8. Maintenance methods

Daily maintenance

Cleaning

Wipe the surface of the feeder with a dust-free cloth every day

Remove internal dust with an air gun (pressure <0.3MPa)

Clean the sensor window with an alcohol swab

Lubrication and maintenance

Add special grease (such as Kluber Isoflex NBU15) to the guide rail and gear parts every week

Check the wear of the feed ratchet every month

Tightening inspection

Regularly check whether all fixing screws are loose

Confirm that all connectors have good contact

Regular maintenance (every 3 months or 500,000 feeds)

Disassemble and clean the internal mechanism

Replace worn feed ratchet and pressure spring

Calibrate sensor detection position

Measure motor current to determine carbon brush wear

Comprehensively check circuit board connections and component status

9. Maintenance ideas

Fault diagnosis process

Observe phenomena: record all alarm information and abnormal performance

Preliminary inspection: obvious problems such as power supply, connecting wires, mechanical jamming, etc.

Function test: test each subsystem such as feeding and sensing separately

Parameter analysis: check Find patterns in historical operation data

Replacement test: cross-verify with known good parts

Common fault handling

Inaccurate feeding: check stepper motor driver, gear gap, material belt tension

False alarm: adjust sensor threshold, check anti-interference measures

Abnormal sound: check bearing wear, poor gear meshing or foreign matter

No action at all: measure power supply voltage, check fuse and main control signal

Key points for in-depth maintenance

Motor maintenance: replace carbon brushes, detect winding impedance (normal value is about 5-10Ω)

Circuit board maintenance: focus on checking power filter capacitor and signal amplifier IC

Mechanical accuracy recovery: use dial indicator to calibrate feeding position accuracy

X. Technical parameter summary

Parameter category Specific indicators

Applicable strip width 12mm (adaptable to 8-12mm)

Feeding accuracy ±0.05mm

Maximum feeding speed 30 times/second

Strip spacing 2/4/8mm optional

Component height ≤6mm

Working voltage 24VDC±10%

Power consumption ≤15W

Weight About 0.8kg

Service life ≥5 million times

Conclusion

ASM 12MM sensor feeder 00141391 has become a key equipment on the SMT production line with its high precision, high reliability and intelligent characteristics. Correct use and standardized maintenance can not only extend the life of the equipment, but also ensure the stability of production quality. When complex faults occur, it is recommended to contact ASM authorized service providers for professional repairs to avoid secondary damage caused by improper disassembly. With the development of Industry 4.0, the future feeder will develop in a smarter and more adaptive direction, integrating more IoT functions and predictive maintenance capabilities.