Ekyuma ekikuba ebitabo ekya DEK 02i

DEK printer Horizon 02i ye printer ya solder paste eya otomatiki mu bujjuvu ng’ekola bulungi nnyo. Wano waliwo ennyanjula yaayo enzijuvu:

Ebikwata ku nsonga eno

Obutuufu: 1.66Cpk @ 2.5±μm.

Obunene bwa substrate: 40x50 ~ 508x510mm.

Obugumu bwa substrate: 0.2 ~ 6mm.

Sipiidi y'okukuba: 2mm ~ 150mm / sec.

Ekifo we bakuba ebitabo: X 457mm /Y406mm.

Sayizi ya stencil: 736×736mm.

Omutendera gw'okukuba ebitabo: 12sec ~ 14sec.

Obulagirizi bwa substrate: kkono→ku ddyo / ku ddyo→kkono.

Enkola y’okulaba: Cognex.

Okufuga: Enkola ya kkamera y’okulaba, okukuŋŋaanya ebyuma ebisekula emirundi ebiri, okuteekawo okuvuga mu ngalo, okutereeza olutindo mu maaso n’emabega.

Amasannyalaze: 3P/220/5KVA.

Ensibuko ya puleesa y’empewo: 5L/min.

Sayizi y’ekyuma: 186017801500mm.

Obuzito: kkiro 950.

Omusingi

DEK Printer 02i ekozesa enkola ya kkamera ezirabika okuteeka substrate ne stencil ng’eyita mu nkola y’okufuga amasannyalaze. Enkola yaayo ey’okufuga entambula efuga bulungi entambula y’ekisekula, omuli ebipimo nga sipiidi, puleesa ne stroke. Mu nkola y’okukuba ebitabo, ekisekula kinsika ekikuta kya solder okuva ku kifo we kiggulwawo stencil okutuuka mu kifo kya paadi ku substrate okutuuka ku kukuba ekikuta ekituufu eky’ekikuta kya solder.

Nnemedwa

High precision: Enkola y’okufuga amasannyalaze ekakasa sipiidi ennungi n’obutuufu, era esobola okutuuka ku Cpk 1.6 ku ±25μm full process function.

Okutebenkera okw’amaanyi: Ekwata tekinologiya wa DEK optimized rack owa bulijjo ku Horizon platform, n’obutebenkevu obuzaaliranwa n’okwesigamizibwa kw’ebyuma eby’omulembe.

Enkola ennyangu: Enkola y’abakozesa InstinctivTM erina ebifaananyi ebitegeerekeka obulungi n’enteekateeka ey’obuntu, nnyangu okukola, era erina emirimu mingi egy’okuzzaawo ensobi ku mmeeri okulongoosa obudde bw’okukola.

Okukyukakyuka okw’amaanyi: Kisobola okuwagira ebikozesebwa eby’amaanyi era eby’omutindo ogwa waggulu ebikola ebintu okusobola okutuukiriza ebyetaago by’okufulumya eby’enjawulo.

Okukyusa amangu: Kirina engeri z’okuteekawo amangu n’okukyusa amangu, ekisaanira okukola prototype n’ebintu ebisooka, era kisobola n’okutuukiriza ebyetaago by’okufulumya ebintu mu bungi.

Enkola

Esinga kukozesebwa mu kukuba solder paste ku circuit boards mu mulimu gw’okukola ebyuma. Ekuba bulungi solder paste ku paadi za circuit board, etuwa omusingi omulungi ogw’okuteeka ebitundu ebiddirira n’enkola z’okuweta, era ekakasa nti ebitundu by’ebyuma bisobola okuyungibwa mu ngeri eyesigika ku circuit board, bwe kityo ne kilongoosa omutindo n’obwesigwa bw’ebintu eby’amasannyalaze.

Enkola

Okuteeka mu kifo mu ngeri ey’otoma: Nga tuyambibwako enkola y’okulaba, ebifo ebiteekebwako obubonero ku substrate n’akatimba k’ekyuma bizuulibwa mu ngeri ey’otoma okutuuka ku kukwatagana okutuufu n’okuteekebwa mu kifo.

Okufuga scraper: Sofutiweya esobola okufuga enkola ya puleesa ya scraper okutuuka ku kufuga okutuufu kwa puleesa ya scraper, sipiidi ne stroke okusobola okutuukiriza ebyetaago eby’enjawulo eby’okukuba ebitabo.

Okuteekawo parameter: Ebipimo eby’enjawulo eby’okukuba ebitabo nga sipiidi y’okukuba, puleesa, sipiidi y’okwawula substrate n’obuwanvu bisobola bulungi okuteekebwawo okuyita mu nkola y’omukozesa.

Okuzuula n’okuzzaawo ensobi: Eriko emirimu egimu egy’okuzuula ensobi, esobola okuzuula mu budde n’okubuuza amawulire agakwata ku nsobi, era omulimu gw’okuzzaawo ensobi ku mmeeri guyamba okugonjoola amangu ebizibu n’okuddamu okukola.

Ebintu eby'enjawulo

Okufulumya obulungi: Sipiidi y’okukuba ebitabo ey’amangu n’enzirukanya y’okukuba ebitabo ennyimpi bisobola okulongoosa obulungi bw’okufulumya.

Okukwatagana obulungi: Kisobola okutuukagana n’ebintu eby’enjawulo ebiyitibwa substrates n’ebyuma ebikola ebyuma ebya sayizi ez’enjawulo, nga bikwatagana bulungi era nga bikola ebintu bingi.

Omutindo ogwesigika: Okuyita mu kufuga okutuufu n’okukola obulungi, omutindo gw’okukuba ebitabo mu solder paste gukakasibwa era n’obulema mu kukuba bukendeera.

Obubaka obw’ensobi obwa bulijjo

MOTOR COMMS FAILURE: Kiyinza okuba nga kiva ku mpuliziganya ya motor okulemererwa, gamba nga Z axis brake ne belt okulemererwa, subsystem card okulemererwa, drive card voltage obutamala, n’ebirala.

Ensobi ya Vision Hardware 1: Eyinza okuba ensobi mu pulogulaamu.

Vision locate error: Omusipi gwa camera guyinza okumenyeka ne guleeta ensobi eno.

PRINT CARRIGE ERROR: Ebiseera ebisinga wabaawo obuzibu ku CARRIGE MOTOR ne buleeki.

Card 0, axis 123 fatnl error: Kiyinza okuba nti parameters z'ekyuma tezinywevu.

Enkola z’okuddaabiriza

Okwoza buli kiseera: Bulijjo kebera era oyonje ebitundu ebikulu ebya printer, gamba nga templates ezikuba ebitabo, scrapers, rubber rollers, conveyor belts n’ebitundu ebirala ebitera okubeera n’enfuufu, era kozesa eby’enjawulo eby’okwoza n’ebikozesebwa okuggyawo obucaafu obukaluba.

Okukebera ebitundu: Kebera okwambala kw’ekisekula, okusika kw’omusipi ogutambuza, okuyungibwa kwa circuit board, oba ekiyungo kya payipu y’empewo kisumuluddwa, oba sensa ekola bulungi, n’ebirala.

Okupima parameter: Bulijjo kaliba sensa ne kkamera za printer okukakasa nti zizuula bulungi obubonero ku template y’okukuba ebitabo; kozesa ebikozesebwa mu kupima obulungi nga enkola z’okulaganya layisi okukakasa nti ekifo we bakuba ebitabo kibeera mu bbanga (horizontal) n’obugulumivu bwa fuleemu.

Okukyusa ebitundu ebyambala: Okusinziira ku nkozesa y’ebyuma, zzaawo mu budde ebitundu ebyambala ng’emisipi, kalaagi za buleeki, vvaalu za solenoid n’ebirala.

Amawulire aga bulijjo agakwata ku nsobi n’ebirowoozo by’okuddaabiriza

Alamu y’olubaawo lw’okupakinga: Kiyinza okuba nga sensa efulumya bboodi emenyese. Ekirowoozo ky’okuddaabiriza kwe kukyusa sensa empya n’oddamu okugiweta.

Stencil lock tenywevu: Ebiseera ebisinga vvaalu ya solenoid eba emenyese era yeetaaga okukyusibwa.

Printing paste is offset: Kiyinza okuba nga parameters si ntuufu. Osobola okugezaako okutereeza parameters nga Vision Height ne PCB thickness Camera esobole okukwata obulungi Mark point.

Omutwe gw’okukuba ebitabo gusituka era tegusobola kukka: Kebera oba ekiyungo kya bbokisi y’amasannyalaze kisumuluddwa. Bw’eba esumuluddwa, ddamu onyweze ekiyungo kya bbokisi y’amasannyalaze emabega w’ekyuma.

Ensonga ya MARK tesobola kukwatibwa: Ensonga eyinza okuba nti baffle plate tekyukakyuka waggulu ne wansi, ekiyungo kya payipu y’empewo kimenyese, sayizi ya Mark si ntuufu, Mark ku STENCIL ne PCB si ya bulijjo, Reference Mark si ntuufu, n’ebirala Ebirowoozo by’okuddaabiriza ebikwatagana kwe kutereeza woyiro, okukyusa ekiyungo kya payipu y’empewo, okuyingiza sayizi ya Mark point entuufu, okukyusa Stencil, era kaliba ensonga ya Reference Mark.