ASMPT SIPLACE Umwanya wo gushyira Umutwe TWIN 03097485

Umutwe wa TH IC (Binyuze muri Hole Integrated Circuit) umutwe nigice cyingenzi mumashini ishyira ASM, igenewe cyane cyane kwinjiza ibice byacukuwe (nka DIP IC, umuhuza, capacitori ya electrolytique, nibindi). Ihuza uburyo-bwuzuye bwo guhuza imashini hamwe no gushiramo imbaraga zihamye zo kugenzura, bikwiranye no kuvanga cyane, -bisobanutse neza binyuze mu mwobo ibice bikenewe.

2. Imiterere yimiterere

1. Imiterere ya mashini

Sisitemu yo gutwara Z-axis: servo moteri + imipira yumupira, kugenzura uburebure bwinjizwamo nigitutu

Uburyo bwo gufatira hamwe: imbaraga zoguhindura imbaraga, zikwiranye na THT (binyuze mu mwobo wa tekinoroji) ibice byubunini butandukanye

Uburyo bwo guteranya: sisitemu yo guhuza optique cyangwa imashini kugirango tumenye neza ko pin ihujwe nu mwobo wa PCB

Kugaburira Imigaragarire: irashobora gufungwa hamwe na vibrasiyo yo kugaburira cyangwa kugaburira umuyoboro kugirango ugabure neza

Sisitemu ya elegitoroniki

Sisitemu yo kugenzura Servo: kugenzura neza-kugenzura imyanya nimbaraga

Imbaraga zitanga ibitekerezo: ikurikirana igitutu cyo gushiramo kugirango wirinde kwangiriza ibice cyangwa PCB

Sisitemu yo kureba (itabishaka): ikoreshwa mugutahura pin no guhuza indishyi

3. Sisitemu y'abafasha

Igikoresho cyo gusimbuza ibyuma byikora (gishyigikiwe na moderi zimwe zohejuru)

Uburyo bwo kwisukura: irinde ibisigazwa bya flux kutagira ingaruka zifatika

Sisitemu yo gusiga amavuta: menyesha imikorere yigihe kirekire

3. SMT patch umutwe wihariye

Parameter Ibisobanuro Urwego Ibisobanuro

Ibice bikoreshwa: DIP IC, umuhuza, capacitori ya electrolytike, nibindi. Umwanya wa pin ≥2.54mm (bisanzwe THT)

Kwiyubaka neza ± 0.05mm Guhuza neza birashobora kwiyongera kuri ± 0.02mm

Imbaraga zinjiza zingana 0.5N ~ 10N Igenzura rishobora gukumira PCB kwangirika

Ingano ntarengwa ya 50mm × 50mm (ukurikije icyitegererezo) Moderi zimwe zishyigikira ubunini bunini

Kwinjiza umuvuduko 800 ~ 1500CPH (ukurikije ubunini bwibigize) Moderi yihuta irashobora kugera 2000CPH

IV. Ibyiza n'ibiranga

1. Kwinjiza neza

Emera servo igenzura + guhatira ibitekerezo kugirango umenye neza ko pin zinjijwe neza mubyobo bya PCB kugirango wirinde kunama cyangwa kudahuza.

Guhitamo amashusho kubushake kugirango uhuze ibikenewe byimbaraga za PCB.

2. Imbaraga zihamye kandi zizewe

Gahunda yo kugenzura igitutu kugirango ikumire ibyangiritse cyangwa PCB yangiritse.

Igishushanyo mbonera cya gripper, gihujwe na THT ibice byubunini butandukanye.

3. Guhuza cyane

Shyigikira uburyo bwinshi bwo kugaburira (ubwoko bwa tube, ubwoko bwa vibrasi ya disiki, ubwoko bwa tray, nibindi).

Ibikoresho birashobora gusimburwa byihuse kugirango ugabanye umurongo wo guhindura igihe.

4. Gukurikirana ubwenge

Kugenzura-igihe nyacyo cyo gucomeka igitutu, gutabaza byikora no guhagarara mugihe bidasanzwe.

Bifite ibikoresho byo kwisuzumisha kugirango ugabanye igihe.

V. Amakosa asanzwe hamwe namakuru yamakosa

1. Kunanirwa kwa mashini

Kode y'amakosa Ibisobanuro bitari byo Impamvu ishobora kubaho

E110 Z axis irenze ikosa Ikigereranyo cyimipaka idasanzwe / ikosa rya servo

E205 Gripper ntabwo ifunze / ifatanye Uburyo bwa Gripper bwambarwa / umuvuduko wumwuka udahagije

E310 Imbaraga zo gushiramo zirenze Umuvuduko wa sensor kunanirwa / ubunini bwibigize bidahuye

2. Kunanirwa kwa Sensor

Kode y'amakosa Ibisobanuro bitari byo Impamvu ishobora kubaho

E401 Ibimenyetso bidasanzwe byo gutanga ibitekerezo Sensor yangiritse / kwivanga kw'ibimenyetso

E502 Kunanirwa kugaragara kunanirwa Lens kwanduza / gutsindwa kwumucyo

E603 Ikimenyetso cya Encoder cyatakaye Cable irekuye / encoder yangiritse

3. Kugaburira kunanirwa

Kode y'amakosa Ibisobanuro bitari byo Impamvu ishobora kubaho

E701 Ibigize ntabwo byanyoye Ibiryo ntabwo biri mumwanya / vacuum idahagije

E702 Guhindura pin / kubura Kugaburira kugaburira ni binini cyane / ubuziranenge bwibintu ni bibi

VI. Uburyo bwo gufata neza

1. Kubungabunga buri munsi

Kwoza gripper na nozzle: Ihanagura imyenda idafite ivumbi + IPA (inzoga ya isopropyl) kugirango wirinde ibisigara.

Reba umuvuduko wumwuka: Menya neza ko uhagaze (mubisanzwe 0.5 ~ 0.7MPa).

Gusiga amavuta ya gari ya moshi / screw: Koresha amavuta yihariye, rimwe mukwezi.

2. Kubungabunga buri gihe (buri mezi 3 ~ 6)

Reba kwambara urwasaya: Simbuza ibice byambarwa.

Hindura imbaraga za sensor: Menya neza igitutu cyo kwinjiza.

Reba moteri ya servo: Gerageza ituze kugirango wirinde jitter.

3. Kubungabunga buri mwaka

Hindura neza uburyo bwa tekinike (Z-axis ingendo, uburyo bwo guhuza, nibindi).

Simbuza imiyoboro ishaje yo mu kirere / insinga.

Kuzamura porogaramu (niba verisiyo nshya irahari).

VII. Uburyo bwo gukemura ibibazo

1. Gucomeka kumwanya

Impamvu zishoboka: kudahuza / PCB gutandukana

Igisubizo:

Ongera usubiremo sisitemu yo kureba

Reba niba imiterere ya PCB irekuye

2. Umuvuduko udasanzwe wo gucomeka (gutabaza E310)

Impamvu zishoboka: igitutu sensor kunanirwa / ingano yibigize bidahuye

Igisubizo:

Reba niba ibice bisobanura bihuye

Ongera usubiremo imbaraga za sensor

3. Ibikoresho ntibishobora gufungwa (impuruza E205)

Impamvu zishoboka: kunanirwa kwumuyaga udahagije / kunanirwa na solenoid valve

Igisubizo:

Reba niba umurongo w'ikirere utemba

Sukura cyangwa usimbuze valve ya solenoid

8. Umwanzuro

Umutwe wa ASM wa TH IC ni amahitamo meza yinjizwamo ibice bitewe nubusobanuro bwayo buhanitse, butajegajega hamwe nubushobozi bwo gukurikirana ubwenge. Binyuze mu kubungabunga neza no gukemura ibibazo, umusaruro unoze n'umusaruro birashobora kunozwa cyane. Kubintu bivanze cyane nibidukikije, kalibrasi isanzwe no gusimbuza ibice byimyambaro birasabwa kwemeza imikorere yigihe kirekire.