I-TH IC (Nge-Hole Integrated Circuit) intloko yinxalenye ephambili kumatshini wokubeka i-ASM, eyenzelwe ngokukodwa ukufaka amacandelo e-hole (njenge-DIP ICs, i-connectors, i-electrolytic capacitors, njl.). Idibanisa ukulungelelaniswa komatshini ochanekileyo kunye nokulawulwa kwamandla okufakwa okuzinzile, okufanelekileyo ukuxuba okuphezulu, ukuchaneka okuphezulu ngokuchaneka kweemfuno zokubekwa kwecandelo.
2. Ukwakhiwa kwesakhiwo
1. Ubume bomatshini
Inkqubo ye-Z-axis drive: i-servo motor + isikrufu sebhola, ukulawula ubunzulu bokufaka kunye noxinzelelo
Indlela yokubamba: amandla okubamba alungelelanisiweyo, alungele iTHT (ngokusebenzisa itekhnoloji yomngxuma) iinxalenye zobukhulu obahlukeneyo
Indlela yokubeka embindini: inkqubo yolungelelwaniso yamehlo okanye yomatshini yokuqinisekisa ukuba izikhonkwane zilungelelaniswe nemingxuma yePCB.
Ujongano lokondla: inokubanjwa nge-vibration feeder okanye i-tube feeder ukufezekisa ukondla okuzinzileyo
2. Inkqubo ye-elektroniki
Inkqubo yokulawula i-Servo: ulawulo oluchanekileyo oluphezulu lwendawo yokufaka kunye namandla
Ukunyanzelisa inzwa yempendulo: ibeka iliso kuxinzelelo lokufaka ukuthintela umonakalo kumalungu okanye iiPCB
Inkqubo yombono (ukhetho): isetyenziselwa ukukhangela i-pin kunye nembuyekezo yokulungelelanisa
3. Inkqubo encedisayo
Isixhobo esitshintshayo sesibambelelo esizenzekelayo (sixhaswe yimifuziselo yesiphelo esiphezulu)
Indlela yokucoca ngokwakho: thintela intsalela ye-flux ekuchaphazela ukuchaneka kwe-clamping
Inkqubo yokuthambisa: qinisekisa ukuzinza kokusebenza kwexesha elide
3. Iimpawu zentloko yepetshi ye-SMT
Inkcazo yoluhlu lweParameter
Amacandelo asebenzayo: i-DIP IC, isinxibelelanisi, i-electrolytic capacitor, njl. I-Pin space ≥2.54mm (i-THT eqhelekileyo)
Ukuchaneka kofakelo ±0.05mm Ulungelelwaniso olubonakalayo lunokwandiswa ukuya ku-±0.02mm
Ukufakwa kwamandla oluhlu 0.5N ~ 10N Ulawulo olucwangcisiweyo lokuthintela umonakalo wePCB
Olona bungakanani becandelo 50mm×50mm (kuxhomekeke kwimodeli) Ezinye iimodeli zixhasa ubungakanani obukhulu
Ukufakwa kwesantya 800 ~ 1500CPH (kuxhomekeke kubunzima becandelo) Iimodeli zesantya esiphezulu zinokufikelela kwi-2000CPH
IV. Izinto eziluncedo kunye neempawu
1. Ufakelo oluchanekileyo
Adopt ulawulo lwe-servo + ukunyanzeliswa kwengxelo ukuqinisekisa ukuba izikhonkwane zifakwe ngokuchanekileyo kwimingxunya yePCB ukunqanda ukugoba okanye ukungahambi kakuhle.
Ulungelelwaniso olubonakalayo olunokuzikhethela ukuhlangabezana neemfuno zeebhodi zePCB ezinoxinano oluphezulu.
2. Amandla okubamba azinzileyo kwaye athembekileyo
Programmable ulawulo uxinzelelo ukuthintela umonakalo inxalenye okanye PCB umonakalo iphedi.
Uyilo lwe-adaptive gripper, oluhambelana nezixhobo zeTHT ezinobungakanani obahlukeneyo.
3. Ukuhambelana okuphezulu
Ixhasa iindlela ezininzi zokutya (uhlobo lwetyhubhu, uhlobo lwediski ye-vibration, uhlobo lwetreyi, njl.).
Isixhobo sinokutshintshwa ngokukhawuleza ukunciphisa ixesha lokutshintsha umgca.
4. Ukubeka iliso okukrelekrele
Ukujongwa kwexesha lokwenyani loxinzelelo lweplug-in, i-alam ezenzekelayo kunye nokunqumamisa xa ingaqhelekanga.
Ixhotyiswe ngomsebenzi wokuzixilonga ukunciphisa ixesha lokuphumla.
V. Iimpazamo eziqhelekileyo kunye nolwazi oluphosakeleyo
1. Ukusilela koomatshini
Ikhowudi yempazamo Inkcazo ngempazamo Unobangela
Impazamo ye-E110 Z ye-axis overtravel overtravel ye-Mechanical limit abnormality/servo parameter error
I-E205 I-Gripper ayivalwanga / ibambekile Indlela yokutshiza enxitywayo/enganelanga uxinzelelo lomoya
E310 Amandla okufaka agqithise ukusilela kwesivamvo soxinzelelo / ukungahambelani kobungakanani becandelo
2. Ukusilela koluvo
Ikhowudi yempazamo Inkcazo ngempazamo Unobangela
E401 Umqondiso wengxelo yamandla angaqhelekanga Umonakalo wenzwa/uphazamiseko lwesignali
E502 Ukusilela kolungelelwaniso olubonakalayo Ungcoliseko lweLens/ukusilela komthombo wokukhanya
I-E603 isignali ye-Encoder elahlekileyo Ikhebhula ikhulule/ikhowudi yonakele
3. Ukusilela kokutyisa
Ikhowudi yempazamo Inkcazo ngempazamo Unobangela
E701 Ilungu alifunqulwanga I-Fieder ayikho endaweni/ivacuum ayonelanga
E702 Iphini lokuguquguquka/alukho Intshukumo yokutya inkulu kakhulu/umgangatho wecandelo umbi
VI. Indlela yokulondoloza
1. Ulondolozo lwemihla ngemihla
Ukucoca i-gripper kunye ne-nozzle: Sula ngelaphu elingenathuli + IPA (isopropyl alcohol) ukukhusela intsalela ye-flux.
Jonga uxinzelelo lomoya: Qinisekisa ukuba uzinzile (ngokuqhelekileyo i-0.5 ~ 0.7MPa).
Lubricate guide rails/screws: Sebenzisa igrisi echaziweyo, kanye ngenyanga.
2. Ukugcinwa rhoqo (rhoqo kwiinyanga ezi-3-6)
Qwalasela ukunxiba kwemihlathi: Susa iindawo zokubambelela ezigugileyo.
I-Calibrate force sensor: Qinisekisa uxinzelelo oluchanekileyo lokufakela.
Jonga i-servo motor: Uvavanyo olusebenzayo lozinzo ukuphepha i-jitter.
3. Ulondolozo lonyaka
Ukulinganisa ngokupheleleyo ukuchaneka komatshini (uhambo lwe-Z-axis, indlela yokubeka iziko, njl.).
Tshintsha imibhobho yomoya/iintambo zomoya ezigugileyo.
Phucula i-firmware (ukuba inguqulelo entsha ikhona).
VII. Iindlela zokulungisa ingxaki
1. Iplagi-in isikhundla offset
Oonobangela abanokubakho: ukungahambi kakuhle/ ukutenxa kwindawo yePCB
Isisombululo:
Hlaziya inkqubo yokubonwayo
Jonga ukuba iPCB fixture ikhululekile
2. Uxinzelelo lweplug-in olungaqhelekanga (i-alarm E310)
Izizathu ezinokwenzeka: ukungaphumeleli kwesivamvo soxinzelelo / ukungahambelani kobungakanani becandelo
Isisombululo:
Jonga ukuba iinkcukacha zecandelo ziyahambelana na
Lungisa kwakhona isivamvo samandla
3. Uluhlu alunakuvalwa (i-alarm E205)
Izizathu ezinokwenzeka: uxinzelelo lomoya olunganelanga / ukungaphumeleli kwevalve ye-solenoid
Isisombululo:
Jonga ukuba umgca womoya uyavuza na
Coca okanye ubuyisele ivalve ye-solenoid
8. Isiphelo
Intloko ye-ASM's TH IC lukhetho olufanelekileyo lokufakela icandelo lomngxunya ngenxa yokuchaneka kwayo okuphezulu, ukuzinza kunye nesakhono sokubeka iliso esikrelekrele. Ngokulungiswa okufanelekileyo kunye nokusombulula iingxaki, ukusebenza kakuhle kwemveliso kunye nesivuno kunokuphuculwa kakhulu. Kwiindawo zokuvelisa umxube ophezulu, ukulungelelaniswa okuqhelekileyo kunye nokutshintshwa kweendawo zokunxiba kucetyiswa ukuba kuqinisekiswe ukusebenza okuzinzileyo kwexesha elide.